FabDigit

Stainless Steel ER308Cu

ER308Cu is a copper-modified 308-type austenitic stainless filler wire from the AWS A5.9 solid-wire family, intended for joining 304/304L base metals where the Cu addition improves arc wetting and bead appearance.

Premium cost $$$

Reference datasheet — ER308Cu is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the AW condition

ER308Cu tempers and conditions

ER308Cu is supplied in 4 conditions, soft to hard. AW is the default FabDigit quotes; the values on this page are for it.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Deposit solution annealed 1040–1100 °C, water quenched
For weld overlays or components solution-annealed after welding; dissolves carbides, lowers strength and ferrite, raises ductility.26054050145 HB2.5 % IACS
As-welded, TIG deposit
Pick for thin-section, root-pass or cosmetic welds; cleanest, lowest-oxygen deposit with the best toughness.37058543155 HB2.5 % IACS
AWDefault
As-welded deposit
Default condition: undiluted deposit properties used for WPS/PQR strength checks.38059040160 HB—
As-welded, MIG spray-transfer deposit
Highest-deposition condition; the Cu addition mainly benefits arc stability and bead wetting here.38559538165 HB2.5 % IACS

Supply forms, finishes and certifications

Ways ER308Cu is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
CD-WIRE
Cold-drawn, bright-annealed filler wire as suppliedSupply form
AW-CRYO
As-welded, cryogenic impact qualificationCertification

What is ER308Cu?

ER308Cu is a copper-modified 308-type austenitic stainless filler wire from the AWS A5.9 solid-wire family, intended for joining 304/304L base metals where the Cu addition improves arc wetting and bead appearance. It is supplied as spooled solid wire for GMAW and as cut lengths for GTAW; as-welded deposits run about 380 MPa yield, 590 MPa tensile, 40 % elongation and 160 HB (85 HRB). Maximum service temperature is 760 °C and the corrosion resistance score is 63, but this is not a low-carbon (L) type, so sensitization limits it in wet corrosive service. ER308LSi is the more widely stocked alternative when wetting is the only requirement. ER308Cu has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 68% of stainless steel grades. It melts at 1,400°C (2,552 °F). ER308Cu has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 590 MPa (85.6 ksi) — stronger than 52% of stainless steel grades. Elongation at break is 40% and the elastic modulus is 195 GPa (28.3 Msi).

What is ER308Cu used for?

  • Cosmetic-grade stainless GMAW welding
  • 304/304L sheet and tube fabrication
  • Architectural stainless railings and trim
  • Food and beverage equipment weldments
  • Tank and vessel seam welding
  • Decorative stainless panel joints
  • Cryogenic 304L weldments

Advantages

  • Readily welded — 92/100, better than 98% of stainless steel grades

ER308Cu properties

Typical room-temperature values for ER308Cu-AW; bars are the position among stainless steel grades.

Physical3

ER308Cu has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 68% of stainless steel grades. It melts at 1,400°C (2,552 °F).

Density7.9 g/cm³0.29 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical14

ER308Cu has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 590 MPa (85.6 ksi) — stronger than 52% of stainless steel grades. Elongation at break is 40% and the elastic modulus is 195 GPa (28.3 Msi).

Elastic (Young's) Modulus195 GPa28.3 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus150 GPa21.8 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)590 MPa85.6 ksi
Yield Strength (0.2% offset)380 MPa55.1 ksi
Elongation at Break40%
Reduction in Area55%
Shear Strength400 MPa58 ksi
Fatigue Strength (Endurance Limit)230 MPa33.4 ksi
Charpy V-Notch Impact (RT)80 J59 ft·lbf
Hardness, Brinell160 HB
Hardness, Rockwell B85 HRB
Hardness, Vickers170 HV

Thermal6

ER308Cu is rated for continuous service to 760°C (1,400 °F). It conducts heat at 15.5 W/m·K (8.96 BTU/hr·ft·°F), better than 53% of stainless steel grades. Thermal expansion is 16.5 µm/m·K (9.17 µin/in·°F).

Thermal Conductivity15.5 W/m·K9 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.5 µm/m·K9.2 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)760°C1,400 °F
Min Service Temperature-196°C-321 °F

Electrical3

ER308Cu conducts electricity at 2.5 % IACS, better than 75% of stainless steel grades.

Electrical Conductivity2.5 % IACS
Electrical Resistivity7.2×10⁻⁷ Ω·m28.3 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is good (63/100), better than 53% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.06 V
Corrosion ResistanceGood63/100
Chemical Resistance SummaryGood in atmosphere, fresh water, dilute nitric and many organic acids; not resistant to chlorides (pitting/SCC above ~60 °C), hydrochloric or hot sulfuric acid; the ~1 % Cu slightly aids dilute sulfuric acid resistance but the deposit is not a low-carbon grade, so avoid 425–850 °C exposure before wet corrosive service.

Sustainability4

Producing a kilogram of ER308Cu takes about 53 MJ of energy and emits 4.6 kg of CO₂ — less than 67% of stainless steel grades. Typical recycled content is 60%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water240 L/kg28.8 gal/lb
Typical Recycled Content60%

Manufacturability7

ER308Cu's machinability is fair (38/100, better than 63% of stainless steel grades); weldability excellent (92/100); formability good (60/100).

MachinabilityFair38/100
Machinability Rating (AISI 1212 = 100 %)45%
WeldabilityExcellent92/100
Formability (cold)Good60/100
CastabilityFair50/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100

Common Calculations5

Specific Strength (UTS / density)calculated75 kN·m/kg
Specific Stiffness (E / density)calculated24.7 MN·m/kg
Modulus of Resiliencecalculated370 kJ/m³
Thermal Diffusivitycalculated3.9 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the stainless steel family

Yield strength against density for every stainless steel grade FabDigit runs. ER308Cu is highlighted; hover a dot for its name, or open the interactive family chart.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleER308Cu

Working with ER308Cu

Is ER308Cu easy to machine?

Weld deposit machines like Type 304 — work-hardens rapidly, so use sharp positive-rake carbide, heavy feed, rigid setup and flood coolant; expect ~45 % of AISI 1212.

Can ER308Cu be welded?

This IS the filler: run GMAW with Ar+1–2 % O₂ or Ar+2 % CO₂ (avoid high-CO₂ mixes to limit carbon pickup), GTAW with pure Ar and Ar backing; keep interpass below ~150 °C and heat input moderate to hold 5–12 FN and prevent hot cracking.

Can ER308Cu be formed, bent or molded?

Deposit is fully austenitic-plus-ferrite and bends readily; the drawn wire itself is heavily cold-worked and should be kept on a proper cast/helix to avoid feeding problems.

ER308Cu chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CER308 base level; not a low-carbon (L) grade≤ 0.080.05
Cr19.5 – 2220.5
Ni9 – 1110
Cudeliberate addition — the defining feature vs ER308 (which caps Cu at 0.75)0.75 – 1.751.2
Mn1 – 2.51.8
Sisome suppliers offer a Si-raised 308SiCu version at 0.65–1.000.3 – 0.650.5
Moresidual≤ 0.750.2
P≤ 0.030.02
S≤ 0.030.01
Febalance

What surface finishes work on ER308Cu?

Pickle and passivate (nitric-HF paste or bath) or mechanically blend to remove heat tint; Cu enrichment can leave a slight coppery bead tint that pickling removes — do not use carbon-steel brushes.

Surface treatments FabDigit runs on stainless steel parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

How much does ER308Cu cost?

ER308Cu is a premium-cost stainless steel ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

ER308Cu — frequently asked

What is ER308Cu used for?

ER308Cu is typically used for cosmetic-grade stainless GMAW welding, 304/304L sheet and tube fabrication, architectural stainless railings and trim, food and beverage equipment weldments, tank and vessel seam welding and decorative stainless panel joints. In short: better wetting than ER308; cosmetic bead appearance; general 304-family filler.

What is the yield strength of ER308Cu?

ER308Cu has a typical yield strength of 380 MPa (55.1 ksi) and a tensile strength of 590 MPa (85.6 ksi) — stronger than 52% of stainless steel grades. Strength varies by condition: see the 4 listed tempers.

Is ER308Cu easy to machine?

Not especially — machinability is rated fair (38/100, better than 63% of stainless steel grades). Weld deposit machines like Type 304 — work-hardens rapidly, so use sharp positive-rake carbide, heavy feed, rigid setup and flood coolant; expect ~45 % of AISI 1212.

Can ER308Cu be welded?

Yes — weldability is rated excellent (92/100). This IS the filler: run GMAW with Ar+1–2 % O₂ or Ar+2 % CO₂ (avoid high-CO₂ mixes to limit carbon pickup), GTAW with pure Ar and Ar backing; keep interpass below ~150 °C and heat input moderate to hold 5–12 FN and prevent hot cracking.

What surface finishes work on ER308Cu?

Pickle and passivate (nitric-HF paste or bath) or mechanically blend to remove heat tint; Cu enrichment can leave a slight coppery bead tint that pickling removes — do not use carbon-steel brushes.

Can ER308Cu be formed, bent or molded?

Deposit is fully austenitic-plus-ferrite and bends readily; the drawn wire itself is heavily cold-worked and should be kept on a proper cast/helix to avoid feeding problems.

What is the maximum service temperature of ER308Cu?

ER308Cu is rated for continuous use to about 760°C (1,400 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ER308Cu-AW and ER308Cu-SA?

AW is the default condition — default condition: undiluted deposit properties used for WPS/PQR strength checks. SA: for weld overlays or components solution-annealed after welding; dissolves carbides, lowers strength and ferrite, raises ductility. Yield strength is 380 MPa in AW versus 260 MPa in SA.

How much does ER308Cu cost?

ER308Cu is a premium-cost stainless steel ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. AWS A5.9/A5.9M — Bare Stainless Steel Welding Electrodes and Rods — American Welding Society (2017)
  2. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  3. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  5. Stainless solid wire all-weld-metal datasheets (ER308/ER308Si class) — Kobelco / ESAB / (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.