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Stainless Steel ER308Cu-SA

Heat-treated state

SA = deposit solution annealed 1040–1100 °C, water quenched

For weld overlays or components solution-annealed after welding; dissolves carbides, lowers strength and ferrite, raises ductility.

Premium cost $$$

Values for the SA condition

Other ER308Cu tempers and conditions

ER308Cu is listed in 4 conditions; see the grade overview at ER308Cu.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
SAThis page
Deposit solution annealed 1040–1100 °C, water quenched
For weld overlays or components solution-annealed after welding; dissolves carbides, lowers strength and ferrite, raises ductility.26054050145 HB2.5 % IACS
As-welded, TIG deposit
Pick for thin-section, root-pass or cosmetic welds; cleanest, lowest-oxygen deposit with the best toughness.37058543155 HB2.5 % IACS
AWDefault
As-welded deposit
Default condition: undiluted deposit properties used for WPS/PQR strength checks.38059040160 HB—
As-welded, MIG spray-transfer deposit
Highest-deposition condition; the Cu addition mainly benefits arc stability and bead wetting here.38559538165 HB2.5 % IACS

What is ER308Cu-SA?

ER308Cu-SA is ER308Cu heat treated to SA — for weld overlays or components solution-annealed after welding; dissolves carbides, lowers strength and ferrite, raises ductility. ER308Cu-SA has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 540 MPa (78.3 ksi) — weaker than 84% of stainless steel grades. Elongation at break is 50% and the elastic modulus is 195 GPa (28.3 Msi). ER308Cu-SA has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 68% of stainless steel grades. It melts at 1,400°C (2,552 °F). AW is the default condition FabDigit quotes; SA is available on request or by drawing note.

Advantages

  • Readily welded — 92/100, better than 98% of stainless steel grades
  • Ductile — tolerates forming and impact — 50%, better than 90% of stainless steel grades
  • Forms and bends easily — 72/100, better than 84% of stainless steel grades
  • High service temperature — 815°C (1,499 °F), better than 77% of stainless steel grades

Limitations

  • Low strength — 260 MPa (37.7 ksi), worse than 84% of stainless steel grades

ER308Cu-SA properties

Typical room-temperature values for ER308Cu-SA; 22 are specific to this condition. Other listed values are ER308Cu reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

ER308Cu-SA has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 68% of stainless steel grades. It melts at 1,400°C (2,552 °F).

Density7.9 g/cm³0.29 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical14

ER308Cu-SA has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 540 MPa (78.3 ksi) — weaker than 84% of stainless steel grades. Elongation at break is 50% and the elastic modulus is 195 GPa (28.3 Msi).

Elastic (Young's) Modulus195 GPa28.3 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus150 GPa21.8 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)540 MPa78.3 ksi
Yield Strength (0.2% offset)260 MPa37.7 ksi
Elongation at Break50%
Reduction in Area65%
Shear Strength365 MPa52.9 ksi
Fatigue Strength (Endurance Limit)210 MPa30.5 ksi
Charpy V-Notch Impact (RT)130 J95.9 ft·lbf
Hardness, Brinell145 HB
Hardness, Rockwell B78 HRB
Hardness, Vickers152 HV

Thermal6

ER308Cu-SA is rated for continuous service to 815°C (1,499 °F). It conducts heat at 16 W/m·K (9.24 BTU/hr·ft·°F), better than 58% of stainless steel grades. Thermal expansion is 16.5 µm/m·K (9.17 µin/in·°F).

Thermal Conductivity16 W/m·K9.2 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.5 µm/m·K9.2 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)815°C1,499 °F
Min Service Temperature-196°C-321 °F

Electrical3

ER308Cu-SA conducts electricity at 2.5 % IACS, better than 75% of stainless steel grades.

Electrical Conductivity2.5 % IACS
Electrical Resistivity7.2×10⁻⁷ Ω·m28.3 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (68/100), better than 63% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.06 V
Corrosion ResistanceGood68/100
Chemical Resistance SummaryGood in atmosphere, fresh water, dilute nitric and many organic acids; not resistant to chlorides (pitting/SCC above ~60 °C), hydrochloric or hot sulfuric acid; the ~1 % Cu slightly aids dilute sulfuric acid resistance but the deposit is not a low-carbon grade, so avoid 425–850 °C exposure before wet corrosive service.

Sustainability4

Producing a kilogram of ER308Cu-SA takes about 53 MJ of energy and emits 4.6 kg of CO₂ — less than 67% of stainless steel grades. Typical recycled content is 60%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water240 L/kg28.8 gal/lb
Typical Recycled Content60%

Manufacturability7

ER308Cu-SA's machinability is fair (42/100, better than 79% of stainless steel grades); weldability excellent (92/100); formability very good (72/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityExcellent92/100
Formability (cold)Very good72/100
CastabilityFair50/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ER308Cu-SA

Is ER308Cu easy to machine?

Weld deposit machines like Type 304 — work-hardens rapidly, so use sharp positive-rake carbide, heavy feed, rigid setup and flood coolant; expect ~45 % of AISI 1212.

Can ER308Cu be welded?

This IS the filler: run GMAW with Ar+1–2 % O₂ or Ar+2 % CO₂ (avoid high-CO₂ mixes to limit carbon pickup), GTAW with pure Ar and Ar backing; keep interpass below ~150 °C and heat input moderate to hold 5–12 FN and prevent hot cracking.

Can ER308Cu be formed, bent or molded?

Deposit is fully austenitic-plus-ferrite and bends readily; the drawn wire itself is heavily cold-worked and should be kept on a proper cast/helix to avoid feeding problems.

What surface finishes work on ER308Cu?

Pickle and passivate (nitric-HF paste or bath) or mechanically blend to remove heat tint; Cu enrichment can leave a slight coppery bead tint that pickling removes — do not use carbon-steel brushes.

ER308Cu chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CER308 base level; not a low-carbon (L) grade≤ 0.080.05
Cr19.5 – 2220.5
Ni9 – 1110
Cudeliberate addition — the defining feature vs ER308 (which caps Cu at 0.75)0.75 – 1.751.2
Mn1 – 2.51.8
Sisome suppliers offer a Si-raised 308SiCu version at 0.65–1.000.3 – 0.650.5
Moresidual≤ 0.750.2
P≤ 0.030.02
S≤ 0.030.01
Febalance—

ER308Cu-SA — frequently asked

What is ER308Cu-SA used for?

ER308Cu-SA is typically used for cosmetic-grade stainless GMAW welding, 304/304L sheet and tube fabrication, architectural stainless railings and trim, food and beverage equipment weldments, tank and vessel seam welding and decorative stainless panel joints. In short: better wetting than ER308; cosmetic bead appearance; general 304-family filler.

What is the yield strength of ER308Cu-SA?

ER308Cu-SA has a typical yield strength of 260 MPa (37.7 ksi) and a tensile strength of 540 MPa (78.3 ksi) — weaker than 84% of stainless steel grades. Strength varies by condition: see the 4 listed tempers.

Is ER308Cu-SA easy to machine?

Not especially — machinability is rated fair (42/100, better than 79% of stainless steel grades). Weld deposit machines like Type 304 — work-hardens rapidly, so use sharp positive-rake carbide, heavy feed, rigid setup and flood coolant; expect ~45 % of AISI 1212.

Can ER308Cu-SA be welded?

Yes — weldability is rated excellent (92/100). This IS the filler: run GMAW with Ar+1–2 % O₂ or Ar+2 % CO₂ (avoid high-CO₂ mixes to limit carbon pickup), GTAW with pure Ar and Ar backing; keep interpass below ~150 °C and heat input moderate to hold 5–12 FN and prevent hot cracking.

What surface finishes work on ER308Cu-SA?

Pickle and passivate (nitric-HF paste or bath) or mechanically blend to remove heat tint; Cu enrichment can leave a slight coppery bead tint that pickling removes — do not use carbon-steel brushes.

Can ER308Cu-SA be formed, bent or molded?

Deposit is fully austenitic-plus-ferrite and bends readily; the drawn wire itself is heavily cold-worked and should be kept on a proper cast/helix to avoid feeding problems.

What is the maximum service temperature of ER308Cu-SA?

ER308Cu-SA is rated for continuous use to about 815°C (1,499 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ER308Cu-AW and ER308Cu-SA?

AW is the default condition — default condition: undiluted deposit properties used for WPS/PQR strength checks. SA: for weld overlays or components solution-annealed after welding; dissolves carbides, lowers strength and ferrite, raises ductility. Yield strength is 380 MPa in AW versus 260 MPa in SA.

Sources

  1. AWS A5.9/A5.9M — Bare Stainless Steel Welding Electrodes and Rods — American Welding Society (2017)
  2. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  3. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  5. Stainless solid wire all-weld-metal datasheets (ER308/ER308Si class) — Kobelco / ESAB / (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.