FabDigit

Stainless Steel S35140

UNS S35140

S35140 is a high-nickel-chromium superaustenitic stainless alloy intended for elevated-temperature service requiring resistance to oxidation and carburization, in the same family as the Alloy 803/864 grades.

High cost $$$$

Reference datasheet — S35140 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the Annealed condition

S35140 tempers and conditions

S35140 is supplied in 5 conditions, soft to hard. Annealed is the default FabDigit quotes; the values on this page are for it.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
solution/mill annealed sheet, strip and plate
Standard stocked condition: maximum ductility for bellows/flex-hose forming, tube bending and welded fabrication.27562045170 HB—
As-welded deposit
Property basis for welded bellows and tubing joints; no post-weld heat treatment normally required.30059030185 HB1.7 % IACS
Cold Rolled 1/4 Hard
Light cold work for slightly higher yield strength in formed strip parts and lightly stressed clamps.5207602517 HRC1.7 % IACS
Cold drawn
Cold drawn bar/tube for close tolerances and higher machined-part strength; anneal before severe bending.5507602222 HRC1.7 % IACS
Cold Rolled 1/2 Hard
Use where springback and higher yield strength are wanted in thin strip; forming severity must be reduced.6909001227 HRC1.7 % IACS

Supply forms, finishes and certifications

Ways S35140 is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
HRAP
Hot Rolled, Annealed and PickledSurface finish

What is S35140?

S35140 is a high-nickel-chromium superaustenitic stainless alloy intended for elevated-temperature service requiring resistance to oxidation and carburization, in the same family as the Alloy 803/864 grades. Annealed properties are 275 MPa yield, 620 MPa tensile, 45 % elongation and 170 HB, with service to about 1000 °C; product forms include annealed and hot-rolled annealed pickled sheet and plate, quarter- and half-hard cold-rolled strip, cold-drawn bar and as-welded tube. Machinability is low (score 30) and stock availability is limited. Alloy 864 is the nearest alternative for the same duty at a lower temperature ceiling. S35140 has a density of 8 g/cm³ (0.289 lb/in³), heavier than 92% of stainless steel grades. It melts at 1,350°C (2,462 °F). S35140 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 77% of stainless steel grades. Elongation at break is 45% and the elastic modulus is 196 GPa (28.4 Msi).

What is S35140 used for?

  • high-temperature furnace components
  • process heater internals
  • specialty thermal equipment

Advantages

  • High service temperature — 1,000°C (1,832 °F), better than 88% of stainless steel grades
  • Good corrosion resistance — 78/100, better than 84% of stainless steel grades
  • Forms and bends easily — 70/100, better than 79% of stainless steel grades
  • Ductile — tolerates forming and impact — 45%, better than 76% of stainless steel grades

Limitations

  • Poor heat conductor — 11.5 W/m·K (6.64 BTU/hr·ft·°F), worse than 97% of stainless steel grades
  • Low electrical conductivity — 1.7 % IACS, worse than 93% of stainless steel grades
  • High embodied carbon — 6.2 kg CO₂/kg, worse than 90% of stainless steel grades
  • Low strength — 275 MPa (39.9 ksi), worse than 77% of stainless steel grades

S35140 properties

Typical room-temperature values for S35140-Annealed; bars are the position among stainless steel grades.

Physical3

S35140 has a density of 8 g/cm³ (0.289 lb/in³), heavier than 92% of stainless steel grades. It melts at 1,350°C (2,462 °F).

Density8 g/cm³0.29 lb/in³
Melting Point (Solidus)1,350°C2,462 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical13

S35140 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 77% of stainless steel grades. Elongation at break is 45% and the elastic modulus is 196 GPa (28.4 Msi).

Elastic (Young's) Modulus196 GPa28.4 Msi
Shear Modulus76 GPa11 Msi
Bulk Modulus150 GPa21.8 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)275 MPa39.9 ksi
Elongation at Break45%
Reduction in Area60%
Shear Strength420 MPa60.9 ksi
Fatigue Strength (Endurance Limit)250 MPa36.3 ksi
Charpy V-Notch Impact (RT)150 J111 ft·lbf
Hardness, Brinell170 HB
Hardness, Rockwell B85 HRB

Thermal5

S35140 is rated for continuous service to 1,000°C (1,832 °F). It conducts heat at 11.5 W/m·K (6.64 BTU/hr·ft·°F), worse than 97% of stainless steel grades. Thermal expansion is 14.5 µm/m·K (8.06 µin/in·°F).

Thermal Conductivity11.5 W/m·K6.6 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)14.5 µm/m·K8.1 µin/in·°F
Max Service Temperature (continuous)1,000°C1,832 °F
Min Service Temperature-196°C-321 °F

Electrical3

S35140 conducts electricity at 1.7 % IACS, worse than 93% of stainless steel grades.

Electrical Conductivity1.7 % IACS
Electrical Resistivity1×10⁻⁶ Ω·m39.4 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental2

Corrosion resistance is very good (78/100), better than 84% of stainless steel grades.

Corrosion ResistanceVery good78/100
Chemical Resistance SummaryVery good high-temperature oxidation and carburization resistance in air/CO-bearing atmospheres; good resistance to chloride pitting and chloride stress-corrosion cracking thanks to ~35% Ni and ~4% Mo; attacked by molten/high-sulfur reducing gases and by hot concentrated halogen acids.

Sustainability4

Producing a kilogram of S35140 takes about 75 MJ of energy and emits 6.2 kg of CO₂ — more than 84% of stainless steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)75 MJ/kg32,244 BTU/lb
Embodied Carbon (primary production)6.2 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content40%

Manufacturability7

S35140's machinability is poor (30/100, worse than 70% of stainless steel grades); weldability very good (72/100); formability very good (70/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityVery good72/100
Formability (cold)Very good70/100
Brazeability / SolderabilityGood65/100
PolishabilityVery good70/100
Anodizing Responsen/a — anodizing is not applicable to stainless steels; use pickling/passivation or electropolishing

Common Calculations5

Specific Strength (UTS / density)calculated78 kN·m/kg
Specific Stiffness (E / density)calculated24.5 MN·m/kg
Modulus of Resiliencecalculated193 kJ/m³
Thermal Diffusivitycalculated3.1 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the stainless steel family

Yield strength against density for every stainless steel grade FabDigit runs. S35140 is highlighted; hover a dot for its name, or open the interactive family chart.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleS35140

Working with S35140

Is S35140 easy to machine?

Treat as a high-nickel austenitic: rigid setups, positive-rake sharp carbide, low speed / heavy positive feed, flood coolant and no dwelling to avoid rapid work hardening.

Can S35140 be welded?

Readily welded by GTAW/GMAW/plasma with Ni-Cr-Mo filler (ERNiCrMo-3 type) or matching wire; keep interpass temperature low, no preheat and normally no post-weld heat treatment.

Can S35140 be formed, bent or molded?

Good cold formability for bellows, convoluted hose and deep-drawn parts, but the work-hardening rate is high — allow extra press tonnage and interstage anneal at ~1050–1120 °C with rapid cooling.

S35140 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon, Ti-stabilized≤ 0.050.02
Cr20 – 2221
Ni33 – 3634.5
Mo3.5 – 4.54
Tistabilizer0.15 – 0.60.35
Mn≤ 10.5
Si≤ 10.4
P≤ 0.03
S≤ 0.02
Febalance ≈ 37–40%balance

What surface finishes work on S35140?

Pickle/passivate or electropolish after hot work; the alloy takes a bright polished or brushed finish. Anodizing is not applicable.

Surface treatments FabDigit runs on stainless steel parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

How much does S35140 cost?

S35140 is a high-cost stainless steel ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

S35140 — frequently asked

What is S35140 used for?

S35140 is typically used for high-temperature furnace components, process heater internals and specialty thermal equipment. In short: 1000 °C oxidation resistance; bellows-capable high-nickel grade; limited stock availability.

What is the yield strength of S35140?

S35140 has a typical yield strength of 275 MPa (39.9 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 77% of stainless steel grades. Strength varies by condition: see the 5 listed tempers.

Is S35140 easy to machine?

Not especially — machinability is rated poor (30/100, worse than 70% of stainless steel grades). Treat as a high-nickel austenitic: rigid setups, positive-rake sharp carbide, low speed / heavy positive feed, flood coolant and no dwelling to avoid rapid work hardening.

Can S35140 be welded?

Yes — weldability is rated very good (72/100). Readily welded by GTAW/GMAW/plasma with Ni-Cr-Mo filler (ERNiCrMo-3 type) or matching wire; keep interpass temperature low, no preheat and normally no post-weld heat treatment.

What surface finishes work on S35140?

Pickle/passivate or electropolish after hot work; the alloy takes a bright polished or brushed finish. Anodizing is not applicable.

Can S35140 be formed, bent or molded?

Good cold formability for bellows, convoluted hose and deep-drawn parts, but the work-hardening rate is high — allow extra press tonnage and interstage anneal at ~1050–1120 °C with rapid cooling.

What is the maximum service temperature of S35140?

S35140 is rated for continuous use to about 1,000°C (1,832 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between S35140 Annealed and S35140-CD?

Annealed is the default condition — standard stocked condition: maximum ductility for bellows/flex-hose forming, tube bending and welded fabrication. CD: cold drawn bar/tube for close tolerances and higher machined-part strength; anneal before severe bending. Yield strength is 275 MPa in Annealed versus 550 MPa in CD.

How much does S35140 cost?

S35140 is a high-cost stainless steel ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. ASTM A240/A480 — chromium-nickel stainless plate, sheet and strip (general requirements) — ASTM International (2023)
  2. SAE J1086 / ASTM DS-56 — Metals & Alloys in the Unified Numbering System (UNS) — SAE / ASTM (2017)
  3. Fe-35Ni-21Cr-4Mo Ti-stabilized heat- and corrosion-resistant alloy (Alloy 864 class) data sheet — specialty alloy producer (2020)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Specialty Handbook — Heat-Resistant Materials — ASM International (1997)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.