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Stainless Steel E16-8-2 AW-GTAW

Finish state

UNS W36810 · ASTM A5.4

AW-GTAW = as Welded

Bare rod/wire form for TIG root passes and MIG/SAW fill on high-temperature stainless and dissimilar-metal joints; cleaner, slightly tougher deposit.

High cost $$$$

Values for the AW-GTAW condition

Other E16-8-2 tempers and conditions

E16-8-2 is listed in 4 conditions; see the grade overview at E16-8-2.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Post-weld heat treated
Use when the ferritic/low-alloy side of a dissimilar joint or the code requires PWHT; strength drops slightly and ductility recovers.38057043170 HB2.3 % IACS
AWDefault
As-welded deposit
Standard stocked condition: AC/DC+ rutile-basic covered electrode deposit, used as-welded for high-temperature stainless piping.42060040185 HB2.3 % IACS
AW-GTAWThis page
As Welded
Bare rod/wire form for TIG root passes and MIG/SAW fill on high-temperature stainless and dissimilar-metal joints; cleaner, slightly tougher deposit.44062042180 HB2.3 % IACS
Service Aged
Reference condition for design checks after prolonged elevated-temperature service; strength rises modestly while room-temperature toughness falls due to sigma/carbide precipitation.46064028210 HB2.2 % IACS

What is E16-8-2 AW-GTAW?

E16-8-2 AW-GTAW is E16-8-2 supplied in the AW-GTAW condition — bare rod/wire form for TIG root passes and MIG/SAW fill on high-temperature stainless and dissimilar-metal joints; cleaner, slightly tougher deposit. E16-8-2 AW-GTAW has a yield strength of 440 MPa (63.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 68% of stainless steel grades. Elongation at break is 42% and the elastic modulus is 195 GPa (28.3 Msi). E16-8-2 AW-GTAW has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 68% of stainless steel grades. It melts at 1,400°C (2,552 °F). AW is the default condition FabDigit quotes; AW-GTAW is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 200 MPa·√m (182 ksi·√in), better than 86% of stainless steel grades
  • Readily welded — 80/100, better than 80% of stainless steel grades

E16-8-2 AW-GTAW properties

Typical room-temperature values for E16-8-2 AW-GTAW; 22 are specific to this condition. Other listed values are E16-8-2 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

E16-8-2 AW-GTAW has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 68% of stainless steel grades. It melts at 1,400°C (2,552 °F).

Density7.9 g/cm³0.29 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,445°C2,633 °F

Mechanical16

E16-8-2 AW-GTAW has a yield strength of 440 MPa (63.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 68% of stainless steel grades. Elongation at break is 42% and the elastic modulus is 195 GPa (28.3 Msi).

Elastic (Young's) Modulus195 GPa28.3 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)440 MPa63.8 ksi
Elongation at Break42%
Reduction in Area58%
Compressive Strength440 MPa63.8 ksi
Shear Strength415 MPa60.2 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Fracture Toughness (K_IC)200 MPa·√m182 ksi·√in
Charpy V-Notch Impact (RT)95 J70.1 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers190 HV

Thermal6

E16-8-2 AW-GTAW is rated for continuous service to 760°C (1,400 °F). It conducts heat at 16 W/m·K (9.24 BTU/hr·ft·°F), better than 58% of stainless steel grades. Thermal expansion is 16.5 µm/m·K (9.17 µin/in·°F).

Thermal Conductivity16 W/m·K9.2 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.5 µm/m·K9.2 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)760°C1,400 °F
Min Service Temperature-196°C-321 °F

Electrical3

E16-8-2 AW-GTAW conducts electricity at 2.3 % IACS, better than 55% of stainless steel grades.

Electrical Conductivity2.3 % IACS
Electrical Resistivity7.5×10⁻⁷ Ω·m29.5 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental2

Corrosion resistance is good (60/100), worse than 58% of stainless steel grades.

Corrosion ResistanceGood60/100
Chemical Resistance SummaryGood in high-temperature steam and mildly oxidising service; Mo gives moderate resistance to chlorides and reducing acids, but the ~16 % Cr level makes it inferior to E316L in wet corrosive media and it is not intended for aggressive acid or seawater duty.

Sustainability4

Producing a kilogram of E16-8-2 AW-GTAW takes about 55 MJ of energy and emits 4.8 kg of CO₂ — more than 50% of stainless steel grades. Typical recycled content is 45%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)4.8 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content45%

Manufacturability6

E16-8-2 AW-GTAW's machinability is fair (38/100, better than 63% of stainless steel grades); weldability very good (80/100); formability good (58/100).

MachinabilityFair38/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityVery good80/100
Formability (cold)Good58/100
PolishabilityGood65/100
Anodizing Responsen/a — stainless steel is not anodised; electropolishing or pickling/passivation is used instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E16-8-2 AW-GTAW

Is E16-8-2 easy to machine?

Machines like 316 weld metal — gummy and work-hardening; use rigid setups, sharp positive-rake carbide, heavy positive feed and flood coolant.

Can E16-8-2 be welded?

Run with low heat input and moderate interpass temperature (<150 °C); the deliberately low ferrite (~2–5 FN) makes stringer beads and clean joint prep important to avoid hot cracking.

Can E16-8-2 be formed, bent or molded?

Not a wrought product; deposited metal is highly ductile (35–45 % elongation) and tolerates weld-bead peening or light cold straightening.

What surface finishes work on E16-8-2?

Pickle and passivate or mechanically blend the weld to restore the passive film; no anodizing — electropolishing gives the best surface for steam/clean service.

E16-8-2 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CAWS A5.4 / A5.9≤ 0.10.06
Cr14.5 – 16.515.5
Ni7.5 – 9.58.5
Mo1 – 21.5
Mn0.5 – 2.51.6
Si0.30–0.65 for ER16-8-2 bare wire≤ 0.60.4
P≤ 0.030.02
S≤ 0.030.01
Cu≤ 0.750.15
Febalance—

E16-8-2 AW-GTAW — frequently asked

What is E16-8-2 AW-GTAW used for?

E16-8-2 AW-GTAW is typically used for dissimilar metal joints, elevated-temperature piping, power plant fabrication and buffer layers on low-alloy steel. In short: creep-resistant stainless filler; preferred for dissimilar joints; service to 760 °C.

What is the yield strength of E16-8-2 AW-GTAW?

E16-8-2 AW-GTAW has a typical yield strength of 440 MPa (63.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 68% of stainless steel grades. Strength varies by condition: see the 4 listed tempers.

Is E16-8-2 AW-GTAW easy to machine?

Not especially — machinability is rated fair (38/100, better than 63% of stainless steel grades). Machines like 316 weld metal — gummy and work-hardening; use rigid setups, sharp positive-rake carbide, heavy positive feed and flood coolant.

Can E16-8-2 AW-GTAW be welded?

Yes — weldability is rated very good (80/100). Run with low heat input and moderate interpass temperature (<150 °C); the deliberately low ferrite (~2–5 FN) makes stringer beads and clean joint prep important to avoid hot cracking.

What surface finishes work on E16-8-2 AW-GTAW?

Pickle and passivate or mechanically blend the weld to restore the passive film; no anodizing — electropolishing gives the best surface for steam/clean service.

Can E16-8-2 AW-GTAW be formed, bent or molded?

Not a wrought product; deposited metal is highly ductile (35–45 % elongation) and tolerates weld-bead peening or light cold straightening.

What is the maximum service temperature of E16-8-2 AW-GTAW?

E16-8-2 AW-GTAW is rated for continuous use to about 760°C (1,400 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between E16-8-2-AW and E16-8-2 PWHT?

AW is the default condition — standard stocked condition: AC/DC+ rutile-basic covered electrode deposit, used as-welded for high-temperature stainless piping. PWHT: use when the ferritic/low-alloy side of a dissimilar joint or the code requires PWHT; strength drops slightly and ductility recovers. Yield strength is 420 MPa in AW versus 380 MPa in PWHT.

Sources

  1. AWS A5.4/A5.4M — Stainless Steel Electrodes for Shielded Metal Arc Welding — American Welding Society (2012)
  2. AWS A5.9/A5.9M — Bare Stainless Steel Welding Electrodes and Rods — American Welding Society (2017)
  3. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  4. 16-8-2 high-temperature stainless consumable datasheets — Metrode / Böhler Welding / ESAB (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.