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Stainless Steel 204-FH (Full hard)

Supply condition

AISI/SAE 204 · UNS S20400

Maximum-strength flat strip for spring clips and wear strips; essentially no formability beyond flat blanking.

Standard cost $$

Values for the FH condition

Other 204 tempers and conditions

204 is listed in 7 conditions; see the grade overview at 204.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefault
Annealed
Default stocked condition for sheet, coil, plate and tube where forming, deep drawing or welding follows.50073045210 HB—
1/8 Hard
Choose when slightly higher yield and better flatness/stiffness are needed but forming is still required.5508003023 HRC2.4 % IACS
Quarter hard
Use for spring-back-tolerant panels, clamps, straps and structural strip needing ~2× the yield of annealed material.6909302025 HRC—
Cold drawn
Bar and wire condition with improved straightness, surface finish and yield strength for machined fittings and fasteners.7009001824 HRC2.4 % IACS
Half hard
For flat springs, brackets and abrasion-exposed strip where only mild bending is done.8301,0701232 HRC2.4 % IACS
Three-quarter hard
High-strength strip for clips and shims where forming is limited to gentle radii.9601,210836 HRC2.4 % IACS
FHThis page
Full hard
Maximum-strength flat strip for spring clips and wear strips; essentially no formability beyond flat blanking.1,0701,320540 HRC2.4 % IACS

What is 204-FH?

204-FH is 204 supplied in the FH condition — maximum-strength flat strip for spring clips and wear strips; essentially no formability beyond flat blanking. 204-FH has a yield strength of 1,070 MPa (155 ksi) and a tensile strength of 1,320 MPa (191 ksi) — stronger than 98% of stainless steel grades. Elongation at break is 5% and the elastic modulus is 197 GPa (28.6 Msi). 204-FH has a density of 7.8 g/cm³ (0.282 lb/in³), heavier than 50% of stainless steel grades. It melts at 1,400°C (2,552 °F). ANN is the default condition FabDigit quotes; FH is available on request or by drawing note.

Advantages

  • High strength — 1,070 MPa (155 ksi), better than 98% of stainless steel grades
  • Low embodied carbon — 3.6 kg CO₂/kg, better than 83% of stainless steel grades

Limitations

  • Limited ductility — 5%, worse than 100% of stainless steel grades
  • Needs corrosion protection — 40/100, worse than 93% of stainless steel grades
  • Limited formability — 15/100, worse than 91% of stainless steel grades
  • Limited service temperature — 300°C (572 °F), worse than 90% of stainless steel grades
  • Difficult to weld — 45/100, worse than 79% of stainless steel grades

204-FH properties

Typical room-temperature values for 204-FH; 23 are specific to this condition. Other listed values are 204 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

204-FH has a density of 7.8 g/cm³ (0.282 lb/in³), heavier than 50% of stainless steel grades. It melts at 1,400°C (2,552 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical16

204-FH has a yield strength of 1,070 MPa (155 ksi) and a tensile strength of 1,320 MPa (191 ksi) — stronger than 98% of stainless steel grades. Elongation at break is 5% and the elastic modulus is 197 GPa (28.6 Msi).

Elastic (Young's) Modulus197 GPa28.6 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,320 MPa191 ksi
Yield Strength (0.2% offset)1,070 MPa155 ksi
Elongation at Break5%
Reduction in Area25%
Compressive Strength1,080 MPa157 ksi
Shear Strength790 MPa115 ksi
Fatigue Strength (Endurance Limit)480 MPa69.6 ksi
Fracture Toughness (K_IC)85 MPa·√m77.4 ksi·√in
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Brinell390 HB
Hardness, Rockwell B95 HRB
Hardness, Vickers410 HV

Thermal6

204-FH is rated for continuous service to 300°C (572 °F). It conducts heat at 14.5 W/m·K (8.38 BTU/hr·ft·°F), worse than 72% of stainless steel grades. Thermal expansion is 16.5 µm/m·K (9.17 µin/in·°F).

Thermal Conductivity14.5 W/m·K8.4 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.5 µm/m·K9.2 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-196°C-321 °F

Electrical3

204-FH conducts electricity at 2.4 % IACS, better than 67% of stainless steel grades.

Electrical Conductivity2.4 % IACS
Electrical Resistivity7.2×10⁻⁷ Ω·m28.3 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is fair (40/100), worse than 93% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceFair40/100
Chemical Resistance SummaryGood in mild atmospheric, fresh-water, food and dry indoor service; noticeably poorer than 304 against chlorides, seawater spray, acids and de-icing salts — pitting and crevice attack are the usual failure modes.

Sustainability4

Producing a kilogram of 204-FH takes about 48 MJ of energy and emits 3.6 kg of CO₂ — less than 85% of stainless steel grades. Typical recycled content is 60%.

Embodied Energy (primary production)48 MJ/kg20,636 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water90 L/kg10.8 gal/lb
Typical Recycled Content60%

Manufacturability7

204-FH's machinability is fair (38/100, better than 63% of stainless steel grades); weldability fair (45/100); formability poor (15/100).

MachinabilityFair38/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityFair45/100
Formability (cold)Poor15/100
CastabilityFair40/100
Brazeability / SolderabilityGood60/100
PolishabilityVery good75/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 204-FH

Is 204 easy to machine?

Gummy and strongly work-hardening — use rigid setups, sharp positive-rake carbide, heavy positive feed and flood coolant, avoid dwelling.

Can 204 be welded?

Weldable by GTAW/GMAW/resistance methods with 209/308L type filler; keep heat input low and interpass cool to limit hot cracking and sensitization; no preheat needed.

Can 204 be formed, bent or molded?

Good deep-drawing and roll-forming behaviour but high work-hardening rate means higher press loads, larger springback and more frequent interstage annealing than 304.

What surface finishes work on 204?

Takes 2B, BA and No.4 finishes and electropolishes well; passivate after machining/welding, and avoid chloride-rich outdoor exposure to prevent tea-staining.

204 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon to limit sensitization≤ 0.030.02
Mnaustenite stabilizer replacing Ni7 – 98
Si≤ 10.5
P≤ 0.040.03
S≤ 0.030.01
Cr15 – 17.516
Nireduced vs 304 (8–10.5%)1.5 – 32
Nmain strengthener and austenite stabilizer0.15 – 0.30.22
Febalance—

204-FH — frequently asked

What is 204-FH used for?

204-FH is typically used for appliance panels, sinks, decorative trim and cookware. In short: low-nickel 304 substitute; high work-hardening sheet; indoor-service corrosion only.

What is the yield strength of 204-FH?

204-FH has a typical yield strength of 1,070 MPa (155 ksi) and a tensile strength of 1,320 MPa (191 ksi) — stronger than 98% of stainless steel grades. Strength varies by condition: see the 7 listed tempers.

Is 204-FH easy to machine?

Not especially — machinability is rated fair (38/100, better than 63% of stainless steel grades). Gummy and strongly work-hardening — use rigid setups, sharp positive-rake carbide, heavy positive feed and flood coolant, avoid dwelling.

Can 204-FH be welded?

With care — weldability is rated fair (45/100). Weldable by GTAW/GMAW/resistance methods with 209/308L type filler; keep heat input low and interpass cool to limit hot cracking and sensitization; no preheat needed.

What surface finishes work on 204-FH?

Takes 2B, BA and No.4 finishes and electropolishes well; passivate after machining/welding, and avoid chloride-rich outdoor exposure to prevent tea-staining.

Can 204-FH be formed, bent or molded?

Good deep-drawing and roll-forming behaviour but high work-hardening rate means higher press loads, larger springback and more frequent interstage annealing than 304.

What is the maximum service temperature of 204-FH?

204-FH is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 204-ANN and 204-FH?

ANN is the default condition — default stocked condition for sheet, coil, plate and tube where forming, deep drawing or welding follows. FH: maximum-strength flat strip for spring clips and wear strips; essentially no formability beyond flat blanking. Yield strength is 500 MPa in ANN versus 1,070 MPa in FH.

Sources

  1. ASTM A240/A240M — Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip — ASTM International (2023)
  2. ASTM A666 — Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar — ASTM International (2015)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  4. Low-nickel Cr-Mn austenitic stainless (200-series) product data — Outokumpu / AK Steel (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.