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Stainless Steel 204 vs 301

Stainless Steel · grade comparison

Stainless Steel 204 and 301 are both stainless steel grades. 301 is the stronger of the two: yield strength 570 MPa (82.7 ksi) against 500 MPa (72.5 ksi) for 204, about 14% more; tensile strength follows at 900 MPa (131 ksi) vs 730 MPa (106 ksi). In exchange, 204 is the more ductile: elongation 45% versus 25% for 301, and 301 is harder (270 HB vs 210 HB). 204 runs hotter in service (760°C vs 425°C continuous) and 301 conducts heat better (16.2 W/m·K vs 14.5 W/m·K). On the shop floor, 204 sits in a lower cost tier (standard, $$) than 301 (premium, $$$).

204Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

301Choose it when strength drives the design.

204 vs 301: properties

204301

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

197 GPa28.6 Msi
193 GPa28 Msi

Bulk Modulus

160 GPa23.2 Msi
152 GPa22 Msi

Poisson's Ratio

0.29
0.28

Tensile Strength (Ultimate)

730 MPa106 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

500 MPa72.5 ksi
570 MPa82.7 ksi

Elongation at Break

45%
25%

Reduction in Area

60%
45%

Compressive Strength

500 MPa72.5 ksi
580 MPa84.1 ksi

Shear Strength

480 MPa69.6 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

180 MPa·√m164 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

130 J95.9 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

210 HB
270 HB

Hardness, Rockwell B

95 HRB
100 HRB

Hardness, Vickers

220 HV
285 HV

Hardness, Rockwell C

—
27 HRC

Same in both: Shear Modulus 77 GPa11.2 Msi

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.88 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,395°C2,543 °F

Liquidus Temperature

1,450°C2,642 °F
1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.5 W/m·K8.4 BTU/hr·ft·°F
16.2 W/m·K9.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

16.5 µm/m·K9.2 µin/in·°F
16.9 µm/m·K9.4 µin/in·°F

Max Service Temperature (continuous)

760°C1,400 °F
425°C797 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.4 % IACS · Electrical Resistivity 7.2×10⁻⁷ Ω·m28.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.1 V

Corrosion Resistance

45 / 100
60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
35 / 100

Formability (cold)

70 / 100
65 / 100

Castability

40 / 100
—

Polishability

75 / 100
80 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 40% · Weldability 65 / 100 · Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

48 MJ/kg20,636 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
5.8 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

60%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

94 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

25.3 MN·m/kg
24.5 MN·m/kg

Modulus of Resilience

635 kJ/m³
842 kJ/m³

Thermal Diffusivity

3.7 mm²/s
4.1 mm²/s

Thermal Shock Resistance Index

3
4

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale301204

Manufacturing and finishing

Capability204301
Sheet metal—Yes
Default condition—Cold Rolled
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——
Black Oxide—Yes
Cerakote—Yes
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Passivation (Stainless Steel)—Yes
Powder Coating—Yes

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

204 vs 301 — frequently asked

Is 301 stronger than 204?

Yes. 301 has a typical yield strength of 570 MPa (82.7 ksi) against 500 MPa (72.5 ksi) for 204 — about 14% more. Tensile strength is 900 MPa (131 ksi) vs 730 MPa (106 ksi).

Which is cheaper, 204 or 301?

204 is the lower-cost material: it sits in the standard tier ($$) while 301 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose 204 over 301?

Pick 204 when the part is bent, formed or impact-loaded, or when the part sees heat. Pick 301 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 204 and 301 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.