FabDigitFabDigit

Stainless Steel S38815-CW (Cold worked)

Supply condition

UNS S38815

Occasional supply where higher strength is needed; cold work must be limited and is usually followed by re-annealing for acid service.

High cost $$$$

Values for the CW condition

Other S38815 tempers and conditions

S38815 is listed in 2 conditions; see the grade overview at S38815.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
Annealed (solution annealed + pickled, sheet/plate)
Standard stocked condition for acid-plant vessels, linings and fabricated parts; maximum corrosion resistance and formability.30064040180 HB1.7 % IACS
CWThis page
Cold worked
Occasional supply where higher strength is needed; cold work must be limited and is usually followed by re-annealing for acid service.5508002022 HRC1.7 % IACS

What is S38815-CW?

S38815-CW is S38815 supplied in the CW condition — occasional supply where higher strength is needed; cold work must be limited and is usually followed by re-annealing for acid service. S38815-CW has a yield strength of 550 MPa (79.8 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 83% of stainless steel grades. Elongation at break is 20% and the elastic modulus is 190 GPa (27.6 Msi). S38815-CW has a density of 7.6 g/cm³ (0.275 lb/in³), lighter than 98% of stainless steel grades. It melts at 1,350°C (2,462 °F). Annealed is the default condition FabDigit quotes; CW is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 78/100, better than 84% of stainless steel grades
  • High strength — 550 MPa (79.8 ksi), better than 83% of stainless steel grades

Limitations

  • Difficult to machine — 20/100, worse than 98% of stainless steel grades
  • Low electrical conductivity — 1.7 % IACS, worse than 93% of stainless steel grades
  • Limited service temperature — 300°C (572 °F), worse than 90% of stainless steel grades
  • Difficult to weld — 35/100, worse than 86% of stainless steel grades
  • Poor heat conductor — 13 W/m·K (7.51 BTU/hr·ft·°F), worse than 85% of stainless steel grades

S38815-CW properties

Typical room-temperature values for S38815-CW; 24 are specific to this condition. Other listed values are S38815 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

S38815-CW has a density of 7.6 g/cm³ (0.275 lb/in³), lighter than 98% of stainless steel grades. It melts at 1,350°C (2,462 °F).

Density7.6 g/cm³0.27 lb/in³
Melting Point (Solidus)1,350°C2,462 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical16

S38815-CW has a yield strength of 550 MPa (79.8 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 83% of stainless steel grades. Elongation at break is 20% and the elastic modulus is 190 GPa (27.6 Msi).

Elastic (Young's) Modulus190 GPa27.6 Msi
Shear Modulus73 GPa10.6 Msi
Bulk Modulus158 GPa22.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)800 MPa116 ksi
Yield Strength (0.2% offset)550 MPa79.8 ksi
Elongation at Break20%
Reduction in Area35%
Compressive Strength570 MPa82.7 ksi
Shear Strength500 MPa72.5 ksi
Fatigue Strength (Endurance Limit)330 MPa47.9 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)50 J36.9 ft·lbf
Hardness, Brinell240 HB
Hardness, Rockwell B99 HRB
Hardness, Vickers255 HV

Thermal5

S38815-CW is rated for continuous service to 300°C (572 °F). It conducts heat at 13 W/m·K (7.51 BTU/hr·ft·°F), worse than 85% of stainless steel grades. Thermal expansion is 15.5 µm/m·K (8.61 µin/in·°F).

Thermal Conductivity13 W/m·K7.5 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.5 µm/m·K8.6 µin/in·°F
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-100°C-148 °F

Electrical3

S38815-CW conducts electricity at 1.7 % IACS, worse than 93% of stainless steel grades.

Electrical Conductivity1.7 % IACS
Electrical Resistivity1×10⁻⁶ Ω·m39.4 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 84% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryOutstanding in concentrated (>90 %) sulfuric acid up to moderate temperature and in nitric/mixed oxidising acids thanks to a silica-rich passive film; also good in acidic sulfate process streams. Not suited to dilute/mid-concentration sulfuric or hydrochloric acid, and pitting/SCC resistance in hot chloride media is only 316-level.

Sustainability4

Producing a kilogram of S38815-CW takes about 57 MJ of energy and emits 4.6 kg of CO₂ — more than 62% of stainless steel grades. Typical recycled content is 50%.

Embodied Energy (primary production)57 MJ/kg24,506 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content50%

Manufacturability7

S38815-CW's machinability is poor (20/100, worse than 98% of stainless steel grades); weldability fair (35/100); formability poor (25/100).

MachinabilityPoor20/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityFair35/100
Formability (cold)Poor25/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good70/100
Anodizing Responsen/a — not an anodised alloy system; supplied pickled/passivated

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S38815-CW

Is S38815 easy to machine?

Machine like a tough austenitic but expect abrasive wear from silicides: rigid setups, sharp carbide or coated inserts, low speed, heavy positive feed and copious coolant to avoid work hardening.

Can S38815 be welded?

GTAW/GMAW with matching high-Si or over-alloyed Ni-base filler, low heat input, no preheat, tight interpass control; high Si makes the weld pool hot-crack sensitive so avoid restraint and heavy weaves.

Can S38815 be formed, bent or molded?

Cold forms and rolls in the annealed condition with higher springback and less stretch than 304; hot working window is narrow (roughly 1050–1150 °C) followed by rapid cooling and solution anneal.

What surface finishes work on S38815?

Pickle and passivate after welding to restore the silica-rich film; grind/polish with fresh abrasives free of iron contamination — no anodising or plating is used.

S38815 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon for weld corrosion resistance≤ 0.030.02
Sikey element forming silica-rich passive film5 – 65.6
Mn≤ 20.5
P≤ 0.04—
S≤ 0.02—
Cr13 – 1514
Nistabilises austenite against high Si15 – 1716
Mo0.75 – 1.51.1
Cuimproves reducing-acid behaviour0.75 – 1.51.1
N≤ 0.03—
Febalance—

S38815-CW — frequently asked

What is S38815-CW used for?

S38815-CW is typically used for chemical process piping and fittings, acid-service tubing, chemical process vessel internals, machined valve and pump components, heat exchanger tubing and instrumentation fittings and nipples. In short: high-silicon austenitic grade; corrosion score 82/100; niche acid-service stainless.

What is the yield strength of S38815-CW?

S38815-CW has a typical yield strength of 550 MPa (79.8 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 83% of stainless steel grades. Strength varies by condition: see the 2 listed tempers.

Is S38815-CW easy to machine?

Not especially — machinability is rated poor (20/100, worse than 98% of stainless steel grades). Machine like a tough austenitic but expect abrasive wear from silicides: rigid setups, sharp carbide or coated inserts, low speed, heavy positive feed and copious coolant to avoid work hardening.

Can S38815-CW be welded?

With care — weldability is rated fair (35/100). GTAW/GMAW with matching high-Si or over-alloyed Ni-base filler, low heat input, no preheat, tight interpass control; high Si makes the weld pool hot-crack sensitive so avoid restraint and heavy weaves.

What surface finishes work on S38815-CW?

Pickle and passivate after welding to restore the silica-rich film; grind/polish with fresh abrasives free of iron contamination — no anodising or plating is used.

Can S38815-CW be formed, bent or molded?

Cold forms and rolls in the annealed condition with higher springback and less stretch than 304; hot working window is narrow (roughly 1050–1150 °C) followed by rapid cooling and solution anneal.

What is the maximum service temperature of S38815-CW?

S38815-CW is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between S38815 Annealed and S38815-CW?

Annealed is the default condition — standard stocked condition for acid-plant vessels, linings and fabricated parts; maximum corrosion resistance and formability. CW: occasional supply where higher strength is needed; cold work must be limited and is usually followed by re-annealing for acid service. Yield strength is 300 MPa in Annealed versus 550 MPa in CW.

Sources

  1. ASTM A240/A240M — Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip — ASTM International (2023)
  2. ASTM A213/A249 — Stainless Steel Boiler, Superheater and Heat-Exchanger Tubes — ASTM International (2022)
  3. UNS Metals & Alloys in the Unified Numbering System — SAE International / ASTM (2017)
  4. High-silicon austenitic stainless steel for concentrated sulfuric acid service — Sandvik Materials Technology (2020)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.