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Stainless Steel 304 vs S38815

Stainless Steel · grade comparison

Stainless Steel 304 and S38815 are both stainless steel grades. S38815 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 250 MPa (36.3 ksi) for 304, about 20% more; tensile strength follows at 640 MPa (92.8 ksi) vs 585 MPa (84.8 ksi). In exchange, 304 is the more ductile: elongation 55% versus 40% for S38815, and S38815 is harder (180 HB vs 150 HB). S38815 is lighter (7.6 g/cm³ vs 8 g/cm³ for 304) and 304 runs hotter in service (870°C vs 400°C continuous). On the shop floor, 304 machines more easily (fair vs poor), 304 welds better (excellent vs fair), and 304 sits in a lower cost tier (standard, $$) than S38815 (high, $$$$).

304Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S38815Choose it when strength drives the design, or when weight is the constraint.

304 vs S38815: properties

304S38815

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

193 GPa28 Msi
190 GPa27.6 Msi

Shear Modulus

77 GPa11.2 Msi
73 GPa10.6 Msi

Bulk Modulus

152 GPa22 Msi
158 GPa22.9 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

585 MPa84.8 ksi
640 MPa92.8 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
300 MPa43.5 ksi

Elongation at Break

55%
40%

Reduction in Area

70%
55%

Compressive Strength

250 MPa36.3 ksi
300 MPa43.5 ksi

Shear Strength

415 MPa60.2 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
260 MPa37.7 ksi

Fracture Toughness (K_IC)

220 MPa·√m200 ksi·√in
150 MPa·√m137 ksi·√in

Charpy V-Notch Impact (RT)

200 J148 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

150 HB
180 HB

Hardness, Rockwell B

82 HRB
88 HRB

Hardness, Vickers

160 HV
190 HV

Physical

Density and transition temperatures.

Density

8 g/cm³0.29 lb/in³
7.6 g/cm³0.27 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,350°C2,462 °F

Liquidus Temperature

1,450°C2,642 °F
1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16.2 W/m·K9.4 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

17.3 µm/m·K9.6 µin/in·°F
15.5 µm/m·K8.6 µin/in·°F

Latent Heat of Fusion

285 J/g123 BTU/lb
—

Max Service Temperature (continuous)

870°C1,598 °F
400°C752 °F

Min Service Temperature

-196°C-321 °F
-100°C-148 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.4 % IACS
1.7 % IACS

Electrical Resistivity

7.2×10⁻⁷ Ω·m28.3 µΩ·in
1×10⁻⁶ Ω·m39.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.1 V

Corrosion Resistance

70 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
30%

Weldability

88 / 100
40 / 100

Formability (cold)

90 / 100
45 / 100

Brazeability / Solderability

65 / 100
40 / 100

Polishability

88 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

53 MJ/kg22,786 BTU/lb
57 MJ/kg24,506 BTU/lb

Embodied Carbon (primary production)

5.4 kg CO₂/kg
4.6 kg CO₂/kg

Embodied Water

110 L/kg13.2 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

70%
50%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

73 kN·m/kg
84 kN·m/kg

Specific Stiffness (E / density)

24.1 MN·m/kg
25 MN·m/kg

Modulus of Resilience

162 kJ/m³
237 kJ/m³

Thermal Diffusivity

4.1 mm²/s
3.4 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale304S38815

Manufacturing and finishing

Capability304S38815
CNC machiningYes—
Sheet metalYes—
Casting & forgingYes—
Default conditionAnnealed—
Relative cost$$ Standard$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

304 vs S38815 — frequently asked

Is S38815 stronger than 304?

Yes. S38815 has a typical yield strength of 300 MPa (43.5 ksi) against 250 MPa (36.3 ksi) for 304 — about 20% more. Tensile strength is 640 MPa (92.8 ksi) vs 585 MPa (84.8 ksi).

Which is cheaper, 304 or S38815?

304 is the lower-cost material: it sits in the standard tier ($$) while S38815 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 304 or S38815?

304. Its machinability rates fair (45/100) against poor (25/100) for S38815; for welding the order is 304 first (excellent, 88/100) then S38815 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 304 and S38815 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.