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Stainless Steel S21603 Full Hard

Supply condition

UNS S21603 · AISI/SAE XM-18

Maximum strength strip/wire for springs and high-tensile non-magnetic parts; essentially no cold formability and reduced SCC margin.

Premium cost $$$

Values for the Full Hard condition

Other S21603 tempers and conditions

S21603 is listed in 7 conditions; see the grade overview at S21603.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
Annealed (solution annealed ~1065–1120 °C, water quenched)
Standard stocked condition for plate, sheet, bar and forgings; best corrosion resistance, weldability and formability.45076048200 HB—
Hot worked / as-forged (not solution annealed)
As-forged or hot-rolled bar supplied for subsequent machining and annealing; corrosion performance not guaranteed until solution treated.5008003820 HRC2 % IACS
Cold Drawn / cold finished bar (light cold work)
Choose for straight, close-tolerance bar with a modest strength bump over annealed; typical for shafts and fasteners stock.6909002525 HRC2 % IACS
Quarter hard
Light temper rolling for sheet/strip and high-strength fasteners where some bend ductility is still needed.6909002525 HRC2 % IACS
Half hard
Mid temper for springy strip, clamps and high-load non-magnetic fittings.7901,0351530 HRC2 % IACS
Three-quarter hard
High-strength strip/wire temper where forming is limited to gentle bends.9301,1701235 HRC2 % IACS
Full HardThis page
Cold worked, Full Hard (strain hardened)
Maximum strength strip/wire for springs and high-tensile non-magnetic parts; essentially no cold formability and reduced SCC margin.1,0301,280839 HRC2 % IACS

What is S21603 Full Hard?

S21603 Full Hard is S21603 supplied in the Full Hard condition — maximum strength strip/wire for springs and high-tensile non-magnetic parts; essentially no cold formability and reduced SCC margin. S21603 Full Hard has a yield strength of 1,030 MPa (149 ksi) and a tensile strength of 1,280 MPa (186 ksi) — stronger than 98% of stainless steel grades. Elongation at break is 8% and the elastic modulus is 200 GPa (29 Msi). S21603 Full Hard has a density of 7.81 g/cm³ (0.282 lb/in³), heavier than 57% of stainless steel grades. It melts at 1,370°C (2,498 °F). Annealed is the default condition FabDigit quotes; Full Hard is available on request or by drawing note.

Advantages

  • High strength — 1,030 MPa (149 ksi), better than 98% of stainless steel grades

Limitations

  • Limited ductility — 8%, worse than 99% of stainless steel grades
  • Limited formability — 15/100, worse than 91% of stainless steel grades
  • Difficult to machine — 25/100, worse than 88% of stainless steel grades
  • Limited service temperature — 400°C (752 °F), worse than 78% of stainless steel grades
  • Low electrical conductivity — 2 % IACS, worse than 77% of stainless steel grades

S21603 Full Hard properties

Typical room-temperature values for S21603 Full Hard; 23 are specific to this condition. Other listed values are S21603 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

S21603 Full Hard has a density of 7.81 g/cm³ (0.282 lb/in³), heavier than 57% of stainless steel grades. It melts at 1,370°C (2,498 °F).

Density7.81 g/cm³0.28 lb/in³
Melting Point (Solidus)1,370°C2,498 °F
Liquidus Temperature1,425°C2,597 °F

Mechanical14

S21603 Full Hard has a yield strength of 1,030 MPa (149 ksi) and a tensile strength of 1,280 MPa (186 ksi) — stronger than 98% of stainless steel grades. Elongation at break is 8% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,280 MPa186 ksi
Yield Strength (0.2% offset)1,030 MPa149 ksi
Elongation at Break8%
Reduction in Area25%
Shear Strength790 MPa115 ksi
Fatigue Strength (Endurance Limit)550 MPa79.8 ksi
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell375 HB
Hardness, Rockwell B93 HRB
Hardness, Vickers390 HV

Thermal6

S21603 Full Hard is rated for continuous service to 400°C (752 °F). It conducts heat at 14.5 W/m·K (8.38 BTU/hr·ft·°F), worse than 72% of stainless steel grades. Thermal expansion is 16 µm/m·K (8.89 µin/in·°F).

Thermal Conductivity14.5 W/m·K8.4 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16 µm/m·K8.9 µin/in·°F
Latent Heat of Fusion275 J/g118 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

S21603 Full Hard conducts electricity at 2 % IACS, worse than 77% of stainless steel grades.

Electrical Conductivity2 % IACS
Electrical Resistivity8.5×10⁻⁷ Ω·m33.5 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (64/100), better than 54% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceGood64/100
Chemical Resistance SummaryMolybdenum plus 0.25–0.50 % N give pitting/crevice resistance above 316L in chlorides; low carbon avoids weld sensitization; still vulnerable to hot concentrated chlorides, reducing acids (HCl) and to stress-corrosion cracking above ~60 °C.

Sustainability4

Producing a kilogram of S21603 Full Hard takes about 70 MJ of energy and emits 5 kg of CO₂ — more than 81% of stainless steel grades. Typical recycled content is 60%.

Embodied Energy (primary production)70 MJ/kg30,095 BTU/lb
Embodied Carbon (primary production)5 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content60%

Manufacturability7

S21603 Full Hard's machinability is poor (25/100, worse than 88% of stainless steel grades); weldability good (60/100); formability poor (15/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityGood60/100
Formability (cold)Poor15/100
Brazeability / SolderabilityGood60/100
PolishabilityVery good70/100
Anodizing Responsen/a — stainless steel is passivated (ASTM A967) or electropolished, not anodized

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S21603 Full Hard

Is S21603 easy to machine?

Treat as a difficult austenitic: rigid setups, positive-rake sharp carbide, heavy feeds and flood coolant to cut under the work-hardened skin; expect ~30 % of 1212 speeds.

Can S21603 be welded?

Readily welded by GTAW/GMAW without pre- or post-heat using over-alloyed filler (ER209, ER240 or ER316L for lower strength); ≤0.03 % C avoids sensitization, keep interpass below ~150 °C.

Can S21603 be formed, bent or molded?

Cold forms well but work-hardens fast — use larger bend radii, extra press tonnage and interstage solution anneals at 1065–1120 °C with rapid quench; hot work 1150–1230 °C, finish above 950 °C.

What surface finishes work on S21603?

Passivate per ASTM A967 or electropolish after fabrication; not anodizable, and pickling should use nitric-hydrofluoric baths sized for the high-Mn scale.

S21603 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow-carbon version of S21600≤ 0.030.02
Mn7.5 – 98.3
Si≤ 10.5
P≤ 0.05—
S≤ 0.03—
Cr17.5 – 2220
Ni5 – 76
Mo2 – 32.5
Nprimary strengthener0.25 – 0.50.35
Febalance—

S21603 Full Hard — frequently asked

What is S21603 Full Hard used for?

S21603 Full Hard is typically used for welded structural components, pressure vessels and fasteners. In short: weldable version of XM-17; low-carbon high-strength austenitic; no post-weld heat treatment.

What is the yield strength of S21603 Full Hard?

S21603 Full Hard has a typical yield strength of 1,030 MPa (149 ksi) and a tensile strength of 1,280 MPa (186 ksi) — stronger than 98% of stainless steel grades. Strength varies by condition: see the 7 listed tempers.

Is S21603 Full Hard easy to machine?

Not especially — machinability is rated poor (25/100, worse than 88% of stainless steel grades). Treat as a difficult austenitic: rigid setups, positive-rake sharp carbide, heavy feeds and flood coolant to cut under the work-hardened skin; expect ~30 % of 1212 speeds.

Can S21603 Full Hard be welded?

Yes — weldability is rated good (60/100). Readily welded by GTAW/GMAW without pre- or post-heat using over-alloyed filler (ER209, ER240 or ER316L for lower strength); ≤0.03 % C avoids sensitization, keep interpass below ~150 °C.

What surface finishes work on S21603 Full Hard?

Passivate per ASTM A967 or electropolish after fabrication; not anodizable, and pickling should use nitric-hydrofluoric baths sized for the high-Mn scale.

Can S21603 Full Hard be formed, bent or molded?

Cold forms well but work-hardens fast — use larger bend radii, extra press tonnage and interstage solution anneals at 1065–1120 °C with rapid quench; hot work 1150–1230 °C, finish above 950 °C.

What is the maximum service temperature of S21603 Full Hard?

S21603 Full Hard is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM A240/A240M — Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip — ASTM International (2023)
  2. ASTM A276/A276M — Stainless Steel Bars and Shapes — ASTM International (2023)
  3. SAE/ASTM DS-56 (UNS) Metals & Alloys in the Unified Numbering System — S21600/S21603 — SAE International / ASTM (2017)
  4. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  6. Nitrogen-strengthened Cr-Mn austenitic stainless product data (216/21-6-9 family) — Specialty stainless producers (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.