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Stainless Steel ER309Cb-AW (As-welded deposit)

Heat-treated state · default condition

Standard condition for classification testing and most overlay/dissimilar-joint service — use unless PWHT is imposed by the base metal.

High cost $$$$

Values for the AW condition

Other ER309Cb tempers and conditions

ER309Cb is listed in 3 conditions; see the grade overview at ER309Cb.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As-welded submerged-arc / strip-cladding overlay deposit
Pick for high-deposition SAW wire or strip cladding of pressure-vessel steel; higher heat input gives slightly lower strength and toughness scatter.38557033185 HB2.2 % IACS
Post-weld heat treated
Use when the Cr-Mo or C-steel base metal mandates PWHT; Nb stabilization keeps the overlay resistant to sensitization, but some ferrite may transform toward sigma.40058030195 HB2.2 % IACS
AWDefaultThis page
As-welded deposit
Standard condition for classification testing and most overlay/dissimilar-joint service — use unless PWHT is imposed by the base metal.41060035190 HB2.2 % IACS

What is ER309Cb-AW?

ER309Cb-AW is ER309Cb heat treated to AW — standard condition for classification testing and most overlay/dissimilar-joint service — use unless PWHT is imposed by the base metal. ER309Cb-AW has a yield strength of 410 MPa (59.5 ksi) and a tensile strength of 600 MPa (87 ksi) — stronger than 60% of stainless steel grades. Elongation at break is 35% and the elastic modulus is 196 GPa (28.4 Msi). ER309Cb-AW has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 68% of stainless steel grades. It melts at 1,400°C (2,552 °F).

Advantages

  • Readily welded — 88/100, better than 91% of stainless steel grades

Limitations

  • Hard to polish — 60/100, worse than 80% of stainless steel grades

ER309Cb-AW properties

Typical room-temperature values for ER309Cb-AW; 23 are specific to this condition. Other listed values are ER309Cb reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

ER309Cb-AW has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 68% of stainless steel grades. It melts at 1,400°C (2,552 °F).

Density7.9 g/cm³0.29 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical16

ER309Cb-AW has a yield strength of 410 MPa (59.5 ksi) and a tensile strength of 600 MPa (87 ksi) — stronger than 60% of stainless steel grades. Elongation at break is 35% and the elastic modulus is 196 GPa (28.4 Msi).

Elastic (Young's) Modulus196 GPa28.4 Msi
Shear Modulus76 GPa11 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)600 MPa87 ksi
Yield Strength (0.2% offset)410 MPa59.5 ksi
Elongation at Break35%
Reduction in Area45%
Compressive Strength415 MPa60.2 ksi
Shear Strength390 MPa56.6 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Fracture Toughness (K_IC)150 MPa·√m137 ksi·√in
Charpy V-Notch Impact (RT)60 J44.3 ft·lbf
Hardness, Brinell190 HB
Hardness, Rockwell B90 HRB
Hardness, Vickers200 HV

Thermal6

ER309Cb-AW is rated for continuous service to 800°C (1,472 °F). It conducts heat at 15 W/m·K (8.67 BTU/hr·ft·°F), worse than 59% of stainless steel grades. Thermal expansion is 15.5 µm/m·K (8.61 µin/in·°F).

Thermal Conductivity15 W/m·K8.7 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.5 µm/m·K8.6 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)800°C1,472 °F
Min Service Temperature-100°C-148 °F

Electrical3

ER309Cb-AW conducts electricity at 2.2 % IACS, worse than 61% of stainless steel grades.

Electrical Conductivity2.2 % IACS
Electrical Resistivity7.8×10⁻⁷ Ω·m30.7 µΩ·in
Magnetic Responseweakly magnetic (FN 8–15)

Chemical & Environmental2

Corrosion resistance is good (68/100), better than 63% of stainless steel grades.

Corrosion ResistanceGood68/100
Chemical Resistance SummaryGood resistance to oxidizing acids, atmospheric and mild chloride service; Nb stabilization prevents chromium-carbide sensitization after PWHT or high-temperature exposure. Not suitable for strong reducing acids (HCl, H2SO4) or hot high-sulfur gases; pitting resistance limited without Mo.

Sustainability4

Producing a kilogram of ER309Cb-AW takes about 55 MJ of energy and emits 4.8 kg of CO₂ — more than 50% of stainless steel grades. Typical recycled content is 55%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)4.8 kg CO₂/kg
Embodied Water150 L/kg18 gal/lb
Typical Recycled Content55%

Manufacturability7

ER309Cb-AW's machinability is poor (32/100, worse than 62% of stainless steel grades); weldability excellent (88/100); formability good (55/100).

MachinabilityPoor32/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityExcellent88/100
Formability (cold)Good55/100
Brazeability / SolderabilityGood55/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy, not anodized; passivation or pickling used instead

Common Calculations5

Specific Strength (UTS / density)calculated76 kN·m/kg
Specific Stiffness (E / density)calculated24.8 MN·m/kg
Modulus of Resiliencecalculated429 kJ/m³
Thermal Diffusivitycalculated3.8 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ER309Cb-AW

Is ER309Cb easy to machine?

Overlay machines like Type 309/347: low speed, heavy positive-rake carbide, rigid setup and flood coolant to fight work hardening and gumming.

Can ER309Cb be welded?

Run GTAW/GMAW/SAW with Ar or Ar+2%CO2 (or 100% Ar + He for TIG), interpass ≤150 °C and limited heat input to hold ferrite and avoid hot cracking; ideal buffer layer under 347/321 or before nickel-alloy cover passes.

Can ER309Cb be formed, bent or molded?

Supplied as cold-drawn wire; bend TIG rods only gently — the deposit itself work-hardens rapidly and is normally not cold formed.

What surface finishes work on ER309Cb?

Grind, pickle and passivate the overlay to restore the passive film; avoid carbon-steel tooling contamination, no anodizing applies.

ER309Cb chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C≤0.03 for the low-carbon ER309LNb variant≤ 0.120.06
Cr23 – 2524
Ni12 – 1413
NbNb+Ta reported as Cb; stabilizing addition0.7 – 10.85
Mn1 – 2.51.8
SiSi-enhanced ER309LNbSi types run 0.65–1.000.3 – 0.650.45
Moresidual≤ 0.75—
Curesidual≤ 0.75—
P≤ 0.03—
S≤ 0.03—
Febalance—

ER309Cb-AW — frequently asked

What is ER309Cb-AW used for?

ER309Cb-AW is typically used for stabilized cladding and weld overlays, buffer layers under 347 or 321 weld metal, dissimilar-metal joints requiring Nb stabilization, transition welds ahead of nickel-alloy cover passes, submerged-arc overlay of pressure vessel shells and repair of stabilized stainless-clad equipment. In short: stabilized 309 overlay wire; buffer layer for 347/321; resists intergranular attack.

What is the yield strength of ER309Cb-AW?

ER309Cb-AW has a typical yield strength of 410 MPa (59.5 ksi) and a tensile strength of 600 MPa (87 ksi) — stronger than 60% of stainless steel grades. Strength varies by condition: see the 3 listed tempers.

Is ER309Cb-AW easy to machine?

Not especially — machinability is rated poor (32/100, worse than 62% of stainless steel grades). Overlay machines like Type 309/347: low speed, heavy positive-rake carbide, rigid setup and flood coolant to fight work hardening and gumming.

Can ER309Cb-AW be welded?

Yes — weldability is rated excellent (88/100). Run GTAW/GMAW/SAW with Ar or Ar+2%CO2 (or 100% Ar + He for TIG), interpass ≤150 °C and limited heat input to hold ferrite and avoid hot cracking; ideal buffer layer under 347/321 or before nickel-alloy cover passes.

What surface finishes work on ER309Cb-AW?

Grind, pickle and passivate the overlay to restore the passive film; avoid carbon-steel tooling contamination, no anodizing applies.

Can ER309Cb-AW be formed, bent or molded?

Supplied as cold-drawn wire; bend TIG rods only gently — the deposit itself work-hardens rapidly and is normally not cold formed.

What is the maximum service temperature of ER309Cb-AW?

ER309Cb-AW is rated for continuous use to about 800°C (1,472 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ER309Cb-AW and ER309Cb AW-SAW?

AW is the default condition — standard condition for classification testing and most overlay/dissimilar-joint service — use unless PWHT is imposed by the base metal. AW-SAW: pick for high-deposition SAW wire or strip cladding of pressure-vessel steel; higher heat input gives slightly lower strength and toughness scatter. Yield strength is 410 MPa in AW versus 385 MPa in AW-SAW.

Sources

  1. AWS A5.9/A5.9M — Bare Stainless Steel Welding Electrodes and Rods — American Welding Society (2017)
  2. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  3. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels — ASM International (1990)
  4. Stainless filler metal datasheets (309/309LNb class) — Böhler Welding / Sandvik / ESAB (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.