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Stainless Steel E209 -15

Grade

EN E209 · UNS W32210 · ASTM A5.4

-15 = e209-15

Pick for the highest weld-metal toughness and lowest hydrogen/inclusion level, thick sections and restrained joints; DC electrode positive only.

High cost $$$$

Values for the -15 condition

Other E209 tempers and conditions

E209 is listed in 4 conditions; see the grade overview at E209.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
E209-17
Choose for flatter, wider beads and better wash-in on flat/horizontal fillets; slightly more fluid slag than -16.53077029222 HB1.9 % IACS
AWDefault
As-welded deposit
Default condition: deposit tested as welded, no PWHT — the way virtually all E209 joints are used.5407803020 HRC1.9 % IACS
E209-16
Most widely stocked type: smooth arc, easy slag removal, all-position welding on AC or DC.54078030225 HB1.9 % IACS
-15This page
E209-15
Pick for the highest weld-metal toughness and lowest hydrogen/inclusion level, thick sections and restrained joints; DC electrode positive only.56080032230 HB1.9 % IACS

What is E209 -15?

E209 -15 is E209 in the -15 grade — pick for the highest weld-metal toughness and lowest hydrogen/inclusion level, thick sections and restrained joints; DC electrode positive only. E209 -15 has a yield strength of 560 MPa (81.2 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 85% of stainless steel grades. Elongation at break is 32% and the elastic modulus is 196 GPa (28.4 Msi). E209 -15 has a density of 7.8 g/cm³ (0.282 lb/in³), heavier than 50% of stainless steel grades. It melts at 1,385°C (2,525 °F). AW is the default condition FabDigit quotes; -15 is available on request or by drawing note.

Advantages

  • High strength — 560 MPa (81.2 ksi), better than 85% of stainless steel grades
  • Good corrosion resistance — 73/100, better than 77% of stainless steel grades

Limitations

  • Difficult to machine — 24/100, worse than 93% of stainless steel grades
  • Low electrical conductivity — 1.9 % IACS, worse than 84% of stainless steel grades
  • High embodied carbon — 5.6 kg CO₂/kg, worse than 83% of stainless steel grades

E209 -15 properties

Typical room-temperature values for E209 -15; 22 are specific to this condition. Other listed values are E209 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

E209 -15 has a density of 7.8 g/cm³ (0.282 lb/in³), heavier than 50% of stainless steel grades. It melts at 1,385°C (2,525 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,385°C2,525 °F
Liquidus Temperature1,440°C2,624 °F

Mechanical17

E209 -15 has a yield strength of 560 MPa (81.2 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 85% of stainless steel grades. Elongation at break is 32% and the elastic modulus is 196 GPa (28.4 Msi).

Elastic (Young's) Modulus196 GPa28.4 Msi
Shear Modulus76 GPa11 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)800 MPa116 ksi
Yield Strength (0.2% offset)560 MPa81.2 ksi
Elongation at Break32%
Reduction in Area48%
Compressive Strength560 MPa81.2 ksi
Shear Strength485 MPa70.3 ksi
Fatigue Strength (Endurance Limit)290 MPa42.1 ksi
Fracture Toughness (K_IC)130 MPa·√m118 ksi·√in
Charpy V-Notch Impact (RT)65 J47.9 ft·lbf
Hardness, Brinell230 HB
Hardness, Rockwell B97 HRB
Hardness, Rockwell C20 HRC
Hardness, Vickers240 HV

Thermal6

E209 -15 is rated for continuous service to 600°C (1,112 °F). It conducts heat at 14.5 W/m·K (8.38 BTU/hr·ft·°F), worse than 72% of stainless steel grades. Thermal expansion is 15.7 µm/m·K (8.72 µin/in·°F).

Thermal Conductivity14.5 W/m·K8.4 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.7 µm/m·K8.7 µin/in·°F
Latent Heat of Fusion275 J/g118 BTU/lb
Max Service Temperature (continuous)600°C1,112 °F
Min Service Temperature-196°C-321 °F

Electrical3

E209 -15 conducts electricity at 1.9 % IACS, worse than 84% of stainless steel grades.

Electrical Conductivity1.9 % IACS
Electrical Resistivity9×10⁻⁷ Ω·m35.4 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (73/100), better than 77% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.08 V
Corrosion ResistanceVery good73/100
Chemical Resistance SummaryPitting/crevice resistance between 316L and 317L thanks to 2 % Mo plus 0.2 % N; good in mild chlorides, dilute sulfuric and organic acids; not for hot concentrated halides, HCl or strongly reducing acids.

Sustainability4

Producing a kilogram of E209 -15 takes about 58 MJ of energy and emits 5.6 kg of CO₂ — more than 66% of stainless steel grades. Typical recycled content is 55%.

Embodied Energy (primary production)58 MJ/kg24,936 BTU/lb
Embodied Carbon (primary production)5.6 kg CO₂/kg
Embodied Water110 L/kg13.2 gal/lb
Typical Recycled Content55%

Manufacturability7

E209 -15's machinability is poor (24/100, worse than 93% of stainless steel grades); weldability very good (76/100); formability fair (46/100).

MachinabilityPoor24/100
Machinability Rating (AISI 1212 = 100 %)27%
WeldabilityVery good76/100
Formability (cold)Fair46/100
Brazeability / SolderabilityFair50/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy, not anodizable; passivate per ASTM A967 instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E209 -15

Is E209 easy to machine?

Deposit work-hardens very rapidly — use sharp positive-rake carbide, heavy positive feed, low speed and flood coolant; avoid dwelling.

Can E209 be welded?

SMAW only (A5.4); redry electrodes 250–300 °C, keep interpass below ~150 °C and heat input moderate to retain nitrogen and avoid porosity/hot cracking.

Can E209 be formed, bent or molded?

Not a wrought product form; joints in the base metal can be cold formed but the weld metal has low ductility reserve after heavy straining.

What surface finishes work on E209?

Grind and pickle/passivate (ASTM A967) to restore the chromium oxide film; polishes well but blends slower than 308L due to hardness.

E209 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C≤ 0.060.04
Cr20.5 – 2422
Ni9.5 – 1210.5
Mnhigh-Mn to hold nitrogen in solution4 – 75.5
Mo1.5 – 32.2
Nprimary strengthener0.1 – 0.30.2
V0.1 – 0.30.2
Si≤ 10.5
Cu≤ 0.75—
P≤ 0.04—
S≤ 0.03—
Febalance—

E209 -15 — frequently asked

What is E209 -15 used for?

E209 -15 is typically used for high-strength stainless fabrications, cryogenic structures and structural stainless welds. In short: high-strength austenitic filler; stronger than 308L deposits; nitrogen-strengthened weld metal.

What is the yield strength of E209 -15?

E209 -15 has a typical yield strength of 560 MPa (81.2 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 85% of stainless steel grades. Strength varies by condition: see the 4 listed tempers.

Is E209 -15 easy to machine?

Not especially — machinability is rated poor (24/100, worse than 93% of stainless steel grades). Deposit work-hardens very rapidly — use sharp positive-rake carbide, heavy positive feed, low speed and flood coolant; avoid dwelling.

Can E209 -15 be welded?

Yes — weldability is rated very good (76/100). SMAW only (A5.4); redry electrodes 250–300 °C, keep interpass below ~150 °C and heat input moderate to retain nitrogen and avoid porosity/hot cracking.

What surface finishes work on E209 -15?

Grind and pickle/passivate (ASTM A967) to restore the chromium oxide film; polishes well but blends slower than 308L due to hardness.

Can E209 -15 be formed, bent or molded?

Not a wrought product form; joints in the base metal can be cold formed but the weld metal has low ductility reserve after heavy straining.

What is the maximum service temperature of E209 -15?

E209 -15 is rated for continuous use to about 600°C (1,112 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. AWS A5.4/A5.4M Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding — American Welding Society (2012)
  2. ASTM A276 / ASTM A479 (UNS S20910 base metal) — ASTM International (2020)
  3. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  4. ASM Specialty Handbook — Stainless Steels — ASM International (1994)
  5. High-alloy SMAW electrode datasheets (E209 class) — Böhler Welding / Lincoln Electric (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.