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Stainless Steel E209 vs ER308Si

Stainless Steel · grade comparison

Stainless Steel E209 and ER308Si are both stainless steel grades. E209 is the stronger of the two: yield strength 540 MPa (78.3 ksi) against 400 MPa (58 ksi) for ER308Si, about 35% more; tensile strength follows at 780 MPa (113 ksi) vs 600 MPa (87 ksi). In exchange, ER308Si is the more ductile: elongation 38% versus 30% for E209, and E209 is harder (225 HB vs 175 HB). ER308Si runs hotter in service (760°C vs 600°C continuous) and ER308Si conducts electricity better (2.4 % IACS vs 1.9 % IACS). On the shop floor, ER308Si machines more easily (fair vs poor), ER308Si welds better (excellent vs very good), and ER308Si sits in a lower cost tier (premium, $$$) than E209 (high, $$$$).

E209Choose it when strength drives the design.

ER308SiChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

E209 vs ER308Si: properties

E209ER308Si

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

196 GPa28.4 Msi
195 GPa28.3 Msi

Shear Modulus

76 GPa11 Msi
77 GPa11.2 Msi

Poisson's Ratio

0.28
0.29

Tensile Strength (Ultimate)

780 MPa113 ksi
600 MPa87 ksi

Yield Strength (0.2% offset)

540 MPa78.3 ksi
400 MPa58 ksi

Elongation at Break

30%
38%

Reduction in Area

45%
55%

Compressive Strength

545 MPa79 ksi
400 MPa58 ksi

Shear Strength

470 MPa68.2 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

280 MPa40.6 ksi
240 MPa34.8 ksi

Fracture Toughness (K_IC)

130 MPa·√m118 ksi·√in
140 MPa·√m127 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

225 HB
175 HB

Hardness, Rockwell B

97 HRB
88 HRB

Hardness, Rockwell C

20 HRC
—

Hardness, Vickers

235 HV
185 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.95 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,385°C2,525 °F
1,400°C2,552 °F

Liquidus Temperature

1,440°C2,624 °F
1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.5 W/m·K8.4 BTU/hr·ft·°F
15 W/m·K8.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

15.7 µm/m·K8.7 µin/in·°F
16.5 µm/m·K9.2 µin/in·°F

Latent Heat of Fusion

275 J/g118 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

600°C1,112 °F
760°C1,400 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.9 % IACS
2.4 % IACS

Electrical Resistivity

9×10⁻⁷ Ω·m35.4 µΩ·in
7.2×10⁻⁷ Ω·m28.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

72 / 100
68 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.08 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

28%
45%

Weldability

78 / 100
95 / 100

Formability (cold)

45 / 100
60 / 100

Brazeability / Solderability

50 / 100
60 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

58 MJ/kg24,936 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

5.6 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

110 L/kg13.2 gal/lb
200 L/kg24 gal/lb

Same in both: Typical Recycled Content 55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

100 kN·m/kg
75 kN·m/kg

Specific Stiffness (E / density)

25.1 MN·m/kg
24.5 MN·m/kg

Modulus of Resilience

744 kJ/m³
410 kJ/m³

Thermal Diffusivity

3.7 mm²/s
3.8 mm²/s

Thermal Shock Resistance Index

4
3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleER308SiE209

Manufacturing and finishing

CapabilityE209ER308Si
Default condition——
Relative cost$$$$ High$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

E209 vs ER308Si — frequently asked

Is E209 stronger than ER308Si?

Yes. E209 has a typical yield strength of 540 MPa (78.3 ksi) against 400 MPa (58 ksi) for ER308Si — about 35% more. Tensile strength is 780 MPa (113 ksi) vs 600 MPa (87 ksi).

Which is cheaper, E209 or ER308Si?

ER308Si is the lower-cost material: it sits in the premium tier ($$$) while E209 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, E209 or ER308Si?

ER308Si. Its machinability rates fair (40/100) against poor (25/100) for E209; for welding the order is ER308Si first (excellent, 95/100) then E209 (very good, 78/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in E209 and ER308Si side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.