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Stainless Steel HK-SA

Heat-treated state

UNS J94224

SA = solution annealed ~1150 °C, rapid cooled

Occasionally specified for corrosion-service or weld-repaired A743 HK castings to dissolve grain-boundary carbides and restore ductility.

Premium cost $$$

Values for the SA condition

Other HK tempers and conditions

HK is listed in 5 conditions; see the grade overview at HK.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
SAThis page
Solution annealed ~1150 °C, rapid cooled
Occasionally specified for corrosion-service or weld-repaired A743 HK castings to dissolve grain-boundary carbides and restore ductility.30049020170 HB1.9 % IACS
A351/A743 HK30, static cast, 0.25–0.35 %C
Lower-carbon HK for pressure-containing castings where ductility and weld repair matter more than creep strength.31050015180 HB1.9 % IACS
FDefault
As fabricated
Default supply condition for furnace hardware, tube supports and trays — used as-cast with no post-cast heat treatment.34552012190 HB1.9 % IACS
A351/A297 HK40, 0.35–0.45 %C, as-cast
The workhorse high-carbon variant — pick it for maximum creep-rupture strength in reformer/cracking furnace service.36054010200 HB1.9 % IACS
Thermally aged / ex-service
Reference condition for remaining-life and repair-weld assessment: carbide coarsening and σ-phase leave the alloy strong but nearly brittle at room temperature.380520317 HRC2 % IACS

What is HK-SA?

HK-SA is HK heat treated to SA — occasionally specified for corrosion-service or weld-repaired A743 HK castings to dissolve grain-boundary carbides and restore ductility. HK-SA has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 490 MPa (71.1 ksi) — weaker than 68% of stainless steel grades. Elongation at break is 20% and the elastic modulus is 185 GPa (26.8 Msi). HK-SA has a density of 7.75 g/cm³ (0.28 lb/in³), lighter than 65% of stainless steel grades. It melts at 1,340°C (2,444 °F). F is the default condition FabDigit quotes; SA is available on request or by drawing note.

Advantages

  • High service temperature — 1,150°C (2,102 °F), better than 99% of stainless steel grades

Limitations

  • Hard to polish — 45/100, worse than 96% of stainless steel grades
  • Limited formability — 15/100, worse than 91% of stainless steel grades
  • Poor heat conductor — 13 W/m·K (7.51 BTU/hr·ft·°F), worse than 85% of stainless steel grades
  • Low electrical conductivity — 1.9 % IACS, worse than 84% of stainless steel grades
  • Limited ductility — 20%, worse than 79% of stainless steel grades

HK-SA properties

Typical room-temperature values for HK-SA; 22 are specific to this condition. Other listed values are HK reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

HK-SA has a density of 7.75 g/cm³ (0.28 lb/in³), lighter than 65% of stainless steel grades. It melts at 1,340°C (2,444 °F).

Density7.75 g/cm³0.28 lb/in³
Melting Point (Solidus)1,340°C2,444 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical15

HK-SA has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 490 MPa (71.1 ksi) — weaker than 68% of stainless steel grades. Elongation at break is 20% and the elastic modulus is 185 GPa (26.8 Msi).

Elastic (Young's) Modulus185 GPa26.8 Msi
Shear Modulus72 GPa10.4 Msi
Bulk Modulus150 GPa21.8 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)490 MPa71.1 ksi
Yield Strength (0.2% offset)300 MPa43.5 ksi
Elongation at Break20%
Reduction in Area26%
Compressive Strength305 MPa44.2 ksi
Shear Strength340 MPa49.3 ksi
Fatigue Strength (Endurance Limit)195 MPa28.3 ksi
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell170 HB
Hardness, Rockwell B85 HRB
Hardness, Vickers178 HV

Thermal6

HK-SA is rated for continuous service to 1,150°C (2,102 °F). It conducts heat at 13 W/m·K (7.51 BTU/hr·ft·°F), worse than 85% of stainless steel grades. Thermal expansion is 15 µm/m·K (8.33 µin/in·°F).

Thermal Conductivity13 W/m·K7.5 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15 µm/m·K8.3 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)1,150°C2,102 °F
Min Service Temperature-40°C-40 °F

Electrical3

HK-SA conducts electricity at 1.9 % IACS, worse than 84% of stainless steel grades.

Electrical Conductivity1.9 % IACS
Electrical Resistivity9.1×10⁻⁷ Ω·m35.8 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is good (68/100), better than 63% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceGood68/100
Chemical Resistance SummaryExcellent resistance to dry oxidation and high-temperature air/steam to ~1150 °C; good in mildly reducing and nitrogen-bearing atmospheres; limited resistance to sulfur-bearing gases, strong carburizing atmospheres, molten salts and halide/chloride-containing aqueous media (no Mo, prone to pitting).

Sustainability4

Producing a kilogram of HK-SA takes about 53 MJ of energy and emits 4.5 kg of CO₂ — less than 67% of stainless steel grades. Typical recycled content is 65%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)4.5 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content65%

Manufacturability8

HK-SA's machinability is fair (36/100, better than 57% of stainless steel grades); weldability good (62/100); formability poor (15/100).

MachinabilityFair36/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityGood62/100
Formability (cold)Poor15/100
CastabilityVery good80/100
Brazeability / SolderabilityFair40/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy, not anodized

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with HK-SA

Is HK easy to machine?

Machine with rigid setups, positive-rake carbide or ceramic inserts, low speed and heavy positive feed to cut under the work-hardened skin; interdendritic chromium carbides are abrasive and aged material machines far worse than as-cast.

Can HK be welded?

Weldable by SMAW/GTAW with matching HK or ER310-type filler; preheat 150–260 °C, limit heat input, avoid restraint — service-aged castings need carbide-dissolution anneal or buttering to avoid HAZ cracking.

Can HK be formed, bent or molded?

Cast only (sand, investment or centrifugal); no cold forming — design generous fillets and controlled section changes to limit hot tearing and shrinkage in the wide freezing range.

What surface finishes work on HK?

Normally supplied shot-blasted or as-cast; grind/machine sealing faces, no anodizing or plating needed since the Cr₂O₃ scale is self-protective — avoid halide-bearing cleaners.

HK chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CA297 HK; A351 HK30 = 0.25–0.35, HK40 = 0.35–0.450.2 – 0.60.4
Mn≤ 21.2
Si≤1.75 in A351/A608 variants≤ 21.3
P≤ 0.04—
S≤ 0.04—
CrA351 HK30/HK40: 23.0–27.024 – 2825.5
Ni18 – 2220
Moresidual, not intentionally added≤ 0.5—
Febalance—

HK-SA — frequently asked

What is HK-SA used for?

HK-SA is typically used for reformer/pyrolysis furnace fixtures, radiant tube supports, kiln furniture and heat-treat trays. In short: most-used heat-resistant casting; strength and oxidation to 1150 °C; widest foundry availability.

What is the yield strength of HK-SA?

HK-SA has a typical yield strength of 300 MPa (43.5 ksi) and a tensile strength of 490 MPa (71.1 ksi) — weaker than 68% of stainless steel grades. Strength varies by condition: see the 5 listed tempers.

Is HK-SA easy to machine?

Not especially — machinability is rated fair (36/100, better than 57% of stainless steel grades). Machine with rigid setups, positive-rake carbide or ceramic inserts, low speed and heavy positive feed to cut under the work-hardened skin; interdendritic chromium carbides are abrasive and aged material machines far worse than as-cast.

Can HK-SA be welded?

Yes — weldability is rated good (62/100). Weldable by SMAW/GTAW with matching HK or ER310-type filler; preheat 150–260 °C, limit heat input, avoid restraint — service-aged castings need carbide-dissolution anneal or buttering to avoid HAZ cracking.

What surface finishes work on HK-SA?

Normally supplied shot-blasted or as-cast; grind/machine sealing faces, no anodizing or plating needed since the Cr₂O₃ scale is self-protective — avoid halide-bearing cleaners.

Can HK-SA be formed, bent or molded?

Cast only (sand, investment or centrifugal); no cold forming — design generous fillets and controlled section changes to limit hot tearing and shrinkage in the wide freezing range.

What is the maximum service temperature of HK-SA?

HK-SA is rated for continuous use to about 1,150°C (2,102 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between HK-F and HK-SA?

F is the default condition — default supply condition for furnace hardware, tube supports and trays — used as-cast with no post-cast heat treatment. SA: occasionally specified for corrosion-service or weld-repaired A743 HK castings to dissolve grain-boundary carbides and restore ductility. Yield strength is 345 MPa in F versus 300 MPa in SA.

Sources

  1. ASTM A297/A297M — Steel Castings, Iron-Chromium and Iron-Chromium-Nickel, Heat Resistant, for General Application — ASTM International (2019)
  2. ASTM A351/A351M — Castings, Austenitic, for Pressure-Containing Parts (HK30, HK40) — ASTM International (2022)
  3. ASTM A608/A608M — Centrifugally Cast Iron-Chromium-Nickel High-Alloy Tubing for Pressure Application at High Temperatures — ASTM International (2018)
  4. ASTM A743/A743M — Castings, Iron-Chromium, Iron-Chromium-Nickel, Corrosion Resistant, for General Application — ASTM International (2019)
  5. ASM Specialty Handbook: Heat-Resistant Materials — Heat-Resistant Cast Steels — ASM International (1997)
  6. ASM Handbook Vol. 1: Properties and Selection — Irons, Steels, and High-Performance Alloys — ASM International (1990)
  7. Steel Castings Handbook, 6th ed. — Steel Founders' Society of America / ASM (1995)
  8. GB/T 8492 (ZG40Cr25Ni20) (2014)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.