FabDigit

Steel 5150

AISI/SAE 5150 · UNS G51500

5150 (UNS G51500) is a medium-carbon chromium alloy steel in the SAE 51xx family, with roughly 0.50 % carbon and chromium added for hardenability and temper resistance.

CNC machiningSheet metalStandard cost $$

Values for the HR condition

5150 tempers and conditions

5150 is supplied in 11 conditions, soft to hard. HR is the default FabDigit quotes; the values on this page are for it.

Compare all 11 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Temper
Softest condition (spheroidize/full anneal) for heavy machining or cold forming before hardening.36067522197 HB—
HRDefault
Hot rolled
As-rolled bar/plate stock for parts that will be machined and then heat treated.4608001820 HRC8 % IACS
Heat Treat State
Air cooled from ~870 °C for uniform fine grain and improved machined-part consistency before final hardening.53087020.725 HRC8 % IACS
Cold rolled
Cold-rolled strip/sheet for stamped spring and clip parts, usually finished by hardening and tempering.7008801025 HRC8 % IACS
Cold drawn
Cold-drawn bar giving tight size tolerance, better surface finish and higher as-supplied strength than hot rolled.7609001227 HRC8 % IACS
Q&T, tempered 650 °C
Tough, lower-strength condition for shafts and fasteners needing impact resistance and easier machining.8008702027 HRC8 % IACS
Quenched and tempered
Generic oil-quenched and tempered condition (~540 °C temper) — the usual structural condition for shafts, gears and heavy springs.1,0801,1501537 HRC—
Q&T, tempered 540 °C
General-purpose machine-part condition with good strength/toughness balance.1,0801,1501536 HRC8 % IACS
Q&T, tempered 425 °C
Balanced high-strength spring/gear condition, typical for leaf and coil springs.1,3601,450944 HRC7.5 % IACS
Q&T, tempered 315 °C
High-hardness spring condition; avoid this range if impact toughness matters (tempered-martensite embrittlement).1,5701,730649 HRC7.5 % IACS
Q&T, tempered 205 °C
Maximum-hardness condition for wear surfaces and small springs; very low ductility and notch sensitivity.1,7301,9305.552 HRC—

What is 5150?

5150 (UNS G51500) is a medium-carbon chromium alloy steel in the SAE 51xx family, with roughly 0.50 % carbon and chromium added for hardenability and temper resistance. It suits medium-strength shafts, gears, structural forgings and heavy springs, and is stocked hot-rolled, cold-rolled, cold-drawn, annealed, normalized and quenched-and-tempered with draws from 205 °C to 650 °C. Default values are 460 MPa yield, 800 MPa tensile, 18 % elongation and 229 HB. Carbon equivalent near 0.75 makes it a poor welding grade with no corrosion resistance; 4140 is the usual alternative for deeper hardening and toughness. 5150 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). 5150 has a yield strength of 460 MPa (66.7 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 55% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi).

What is 5150 used for?

  • Coil springs
  • Leaf springs
  • Axle and drive shafts
  • Gears and gear blanks
  • Structural forgings
  • Torsion bars
  • Agricultural and hand-tool components

Limitations

  • Limited service temperature — 300°C (572 °F), worse than 78% of steel grades
  • Difficult to weld — 25/100, worse than 77% of steel grades

5150 properties

Typical room-temperature values for 5150-HR; bars are the position among steel grades.

Physical3

5150 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,465°C2,669 °F

Mechanical16

5150 has a yield strength of 460 MPa (66.7 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 55% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)800 MPa116 ksi
Yield Strength (0.2% offset)460 MPa66.7 ksi
Elongation at Break18%
Reduction in Area42%
Compressive Strength460 MPa66.7 ksi
Shear Strength490 MPa71.1 ksi
Fatigue Strength (Endurance Limit)370 MPa53.7 ksi
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Brinell229 HB
Hardness, Rockwell B98 HRB
Hardness, Rockwell C20 HRC
Hardness, Vickers240 HV

Thermal6

5150 is rated for continuous service to 300°C (572 °F). It conducts heat at 46 W/m·K (26.6 BTU/hr·ft·°F), better than 71% of steel grades. Thermal expansion is 12.4 µm/m·K (6.89 µin/in·°F).

Thermal Conductivity46 W/m·K26.6 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.4 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-30°C-22 °F

Electrical3

5150 conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts in humid air and water; no resistance to acids or chlorides; requires oil, phosphate, paint, zinc or Cr plating for service.

Sustainability4

Producing a kilogram of 5150 takes about 26 MJ of energy and emits 2 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

5150's machinability is fair (50/100, worse than 53% of steel grades); weldability poor (25/100); formability fair (35/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityPoor25/100
Formability (cold)Fair35/100
Brazeability / SolderabilityGood55/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use phosphating, black oxide, zinc or hard chrome plating instead

Common Calculations5

Specific Strength (UTS / density)calculated102 kN·m/kg
Specific Stiffness (E / density)calculated26.1 MN·m/kg
Modulus of Resiliencecalculated516 kJ/m³
Thermal Diffusivitycalculated12.5 mm²/s
Thermal Shock Resistance Indexcalculated14

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the steel family

Yield strength against density for every steel grade FabDigit runs. 5150 is highlighted; hover a dot for its name, or open the interactive family chart.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale5150

Working with 5150

Is 5150 easy to machine?

Machine in the annealed or ≤32 HRC condition with carbide tooling and rigid setups; above 40 HRC use CBN/ceramic or grinding.

Can 5150 be welded?

Poor weldability (CE ≈ 0.75) — preheat 250–350 °C, low-hydrogen consumables and immediate post-weld temper are mandatory.

Can 5150 be formed, bent or molded?

Hot forge 1150–1200 °C, finish above 900 °C, then anneal or normalize; cold forming only for light bends in annealed strip.

Manufacturability

The process limits FabDigit applies to 5150. Every 5150 part is priced by an engineer; design inside these and the quote comes back without a redesign loop.

CNC machining

MachinabilityFair50 / 100
ISO material groupP.2
Cutting speed (rough / finish)180 / 210 m/min
Minimum wall0.8 mm
Minimum internal radius1 mm
Drill depth limit5× diameter
Best surface (machined / polished)Ra 1.6 / —
Hardenable after machiningNo

Sheet metal

FormabilityBetter35 / 100
WeldabilityFair25 / 100

5150 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.48 – 0.530.5
Mn0.7 – 0.90.8
Si0.15 – 0.350.25
Cr0.7 – 0.90.8
P≤ 0.04
S≤ 0.04
Febalance

What surface finishes work on 5150?

No natural corrosion resistance — phosphate + oil, black oxide, zinc plating, paint or hard chrome; shot peen springs to boost fatigue life.

Surface treatments FabDigit runs on steel parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Steel 5150 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
G51500

How much does 5150 cost?

5150 is a standard-cost steel ($$), cheaper than about 71% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

5150 — frequently asked

What is 5150 used for?

5150 is typically used for coil springs, leaf springs, axle and drive shafts, gears and gear blanks, structural forgings and torsion bars. In short: workhorse chrome spring bar.

What is the yield strength of 5150?

5150 has a typical yield strength of 460 MPa (66.7 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 55% of steel grades. Strength varies by condition: see the 11 listed tempers.

Is 5150 easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 53% of steel grades). Machine in the annealed or ≤32 HRC condition with carbide tooling and rigid setups; above 40 HRC use CBN/ceramic or grinding.

Can 5150 be welded?

Not readily — weldability is rated poor (25/100). Poor weldability (CE ≈ 0.75) — preheat 250–350 °C, low-hydrogen consumables and immediate post-weld temper are mandatory.

What surface finishes work on 5150?

No natural corrosion resistance — phosphate + oil, black oxide, zinc plating, paint or hard chrome; shot peen springs to boost fatigue life.

Can 5150 be formed, bent or molded?

Hot forge 1150–1200 °C, finish above 900 °C, then anneal or normalize; cold forming only for light bends in annealed strip.

What is the maximum service temperature of 5150?

5150 is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5150-HR and 5150-CD?

HR is the default condition — as-rolled bar/plate stock for parts that will be machined and then heat treated. CD: cold-drawn bar giving tight size tolerance, better surface finish and higher as-supplied strength than hot rolled. Yield strength is 460 MPa in HR versus 760 MPa in CD.

How much does 5150 cost?

5150 is a standard-cost steel ($$), cheaper than about 71% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Can FabDigit make parts in 5150?

Yes — 5150 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  3. GB/T 3077 (50Cr) — SAC (2015)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels — ASM International (1990)
  5. Machinery's Handbook, 31st ed. — Industrial Press (2020)
  6. Mysteel / SMM (2025)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.