FabDigit

Steel 35CrMnSiA

GB 35CrMnSiA

35CrMnSiA (cross-referenced to AISI 4140) is a chromium-manganese-silicon quenched-and-tempered structural steel, a higher-carbon relative of 30CrMnSiA that reaches very high strength after quenching and low-temperature tempering.

Budget cost $

Reference datasheet — 35CrMnSiA is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the QT230 condition

35CrMnSiA tempers and conditions

35CrMnSiA is supplied in 8 conditions, soft to hard. QT230 is the default FabDigit quotes; the values on this page are for it.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Choose for machining, cold sawing and blank preparation before final quench-and-temper.45072018215 HB—
Hot rolled
Mill supply condition for bar and billet to be re-heat-treated by the user; hard and stringy, not a service condition.6209001330 HRC7.5 % IACS
Normalized
Grain refinement and structure homogenisation of forgings before final hardening; also used for moderately loaded parts.7009501431 HRC7.5 % IACS
Cold drawn
Small-diameter bright bar for parts machined to size before hardening; tighter tolerance, higher as-supplied strength.720880927 HRC7.5 % IACS
Q&T
Toughest quench-and-temper level, for parts that must be machined after heat treatment or see impact loading.9501,1001534 HRC—
Q&T
Balanced condition around 40 HRC for heavily loaded shafts and connecting rods needing more toughness than the 230 °C temper.1,1501,3001340 HRC—
Q&T
Slight strength trade for better ductility; avoid dwelling at 300–400 °C where temper embrittlement is worst.1,3301,5501145 HRC6.5 % IACS
QT230Default
Q&T
The GB/T 3077 specification condition — maximum strength (≥1620 MPa) for landing-gear fittings, high-strength bolts and rocket structures.1,4001,7001048 HRC—

Supply forms, finishes and certifications

Ways 35CrMnSiA is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
WIRE-HD
Patented / heat-treated wire and stripSupply form
ISO-Q
Isothermal (bainitic) quenchCertification

What is 35CrMnSiA?

35CrMnSiA (cross-referenced to AISI 4140) is a chromium-manganese-silicon quenched-and-tempered structural steel, a higher-carbon relative of 30CrMnSiA that reaches very high strength after quenching and low-temperature tempering. It is specified for aircraft structural parts, high-strength fasteners and shafts, and is supplied hot-rolled, annealed, normalized and cold-drawn, plus isothermally quenched and hard-drawn wire conditions. In the default temper it gives 1400 MPa yield, 1700 MPa tensile, 10 % elongation and 460 HB (48 HRC), with service to 200 °C. Weldability (25) and formability (10) are poor; 40CrMnMo is easier to weld and machine at lower strength. 35CrMnSiA has a density of 7.82 g/cm³ (0.283 lb/in³), lighter than 82% of steel grades. It melts at 1,420°C (2,588 °F). 35CrMnSiA has a yield strength of 1,400 MPa (203 ksi) and a tensile strength of 1,700 MPa (247 ksi) — stronger than 96% of steel grades. Elongation at break is 10% and the elastic modulus is 205 GPa (29.7 Msi).

What is 35CrMnSiA used for?

  • aircraft structural parts
  • high-strength fasteners
  • shafts

Advantages

  • High strength — 1,400 MPa (203 ksi), better than 96% of steel grades
  • Polishes to a fine finish — 75/100, better than 94% of steel grades

Limitations

  • Limited formability — 10/100, worse than 95% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Limited ductility — 10%, worse than 91% of steel grades
  • Low fracture toughness — 45 MPa·√m (41 ksi·√in), worse than 90% of steel grades
  • Difficult to machine — 30/100, worse than 89% of steel grades

35CrMnSiA properties

Typical room-temperature values for 35CrMnSiA-QT230; bars are the position among steel grades.

Physical3

35CrMnSiA has a density of 7.82 g/cm³ (0.283 lb/in³), lighter than 82% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.82 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical16

35CrMnSiA has a yield strength of 1,400 MPa (203 ksi) and a tensile strength of 1,700 MPa (247 ksi) — stronger than 96% of steel grades. Elongation at break is 10% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,700 MPa247 ksi
Yield Strength (0.2% offset)1,400 MPa203 ksi
Elongation at Break10%
Reduction in Area43%
Compressive Strength1,450 MPa210 ksi
Shear Strength1,020 MPa148 ksi
Fatigue Strength (Endurance Limit)760 MPa110 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)35 J25.8 ft·lbf
Hardness, Brinell460 HB
Hardness, Rockwell C48 HRC
Hardness, Vickers490 HV

Thermal6

35CrMnSiA is rated for continuous service to 200°C (392 °F). It conducts heat at 34 W/m·K (19.6 BTU/hr·ft·°F), worse than 77% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity34 W/m·K19.6 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-60°C-76 °F

Electrical2

35CrMnSiA has an electrical resistivity of 2.7×10⁻⁷ Ω·m.

Electrical Resistivity2.7×10⁻⁷ Ω·m10.6 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and water, attacked by acids and chlorides; high-strength condition is susceptible to hydrogen embrittlement and stress-corrosion cracking, so plating must be followed by bake-out.

Sustainability4

Producing a kilogram of 35CrMnSiA takes about 29 MJ of energy and emits 2.3 kg of CO₂ — less than 53% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)29 MJ/kg12,468 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content25%

Manufacturability7

35CrMnSiA's machinability is poor (30/100, worse than 89% of steel grades); weldability poor (25/100); formability not recommended (10/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityPoor25/100
Formability (cold)Not recommended10/100
Brazeability / SolderabilityFair35/100
PolishabilityVery good75/100
Anodizing Responsen/a — ferrous alloy; use zinc/cadmium plating, phosphating or paint with post-plate hydrogen bake-out

Common Calculations5

Specific Strength (UTS / density)calculated217 kN·m/kg
Specific Stiffness (E / density)calculated26.2 MN·m/kg
Modulus of Resiliencecalculated4,780 kJ/m³
Thermal Diffusivitycalculated9.3 mm²/s
Thermal Shock Resistance Indexcalculated25

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the steel family

Yield strength against density for every steel grade FabDigit runs. 35CrMnSiA is highlighted; hover a dot for its name, or open the interactive family chart.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35CrMnSiA

Working with 35CrMnSiA

Is 35CrMnSiA easy to machine?

Machine in the annealed (≤229 HB) state with carbide tools; at 45–50 HRC only finish grinding, hard turning with CBN or EDM is practical.

Can 35CrMnSiA be welded?

Poor weldability — high carbon plus 1.2 % Si gives crack-prone HAZ; if unavoidable use 200–350 °C preheat, low-hydrogen filler, and immediate post-weld temper at the part's temper temperature.

Can 35CrMnSiA be formed, bent or molded?

Hot forge 1150–850 °C with slow cooling or immediate anneal; cold forming only in the annealed condition and with generous bend radii.

35CrMnSiA chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CGB/T 30770.32 – 0.390.35
Siraises temper resistance and hardenability1.1 – 1.41.25
Mn0.8 – 1.10.95
Cr1.1 – 1.41.25
PA = high-grade quality steel, low P/S≤ 0.03
S≤ 0.03
Niresidual≤ 0.3
Curesidual≤ 0.25
Febalance

What surface finishes work on 35CrMnSiA?

Grind then zinc, cadmium or Zn-Ni plate, phosphate or prime-and-paint; bake at 190–200 °C for ≥4 h after plating/pickling to relieve hydrogen embrittlement, and shot-peen fillets to restore fatigue life.

Surface treatments FabDigit runs on steel parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Steel 35CrMnSiA in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Similar grades
4140

How much does 35CrMnSiA cost?

35CrMnSiA is a budget-cost steel ($), cheaper than about 90% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

35CrMnSiA — frequently asked

What is 35CrMnSiA used for?

35CrMnSiA is typically used for aircraft structural parts, high-strength fasteners and shafts. In short: very high strength after Q&T; crack-prone HAZ; aircraft structural grade.

What is the yield strength of 35CrMnSiA?

35CrMnSiA has a typical yield strength of 1,400 MPa (203 ksi) and a tensile strength of 1,700 MPa (247 ksi) — stronger than 96% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is 35CrMnSiA easy to machine?

Not especially — machinability is rated poor (30/100, worse than 89% of steel grades). Machine in the annealed (≤229 HB) state with carbide tools; at 45–50 HRC only finish grinding, hard turning with CBN or EDM is practical.

Can 35CrMnSiA be welded?

Not readily — weldability is rated poor (25/100). Poor weldability — high carbon plus 1.2 % Si gives crack-prone HAZ; if unavoidable use 200–350 °C preheat, low-hydrogen filler, and immediate post-weld temper at the part's temper temperature.

What surface finishes work on 35CrMnSiA?

Grind then zinc, cadmium or Zn-Ni plate, phosphate or prime-and-paint; bake at 190–200 °C for ≥4 h after plating/pickling to relieve hydrogen embrittlement, and shot-peen fillets to restore fatigue life.

Can 35CrMnSiA be formed, bent or molded?

Hot forge 1150–850 °C with slow cooling or immediate anneal; cold forming only in the annealed condition and with generous bend radii.

What is the maximum service temperature of 35CrMnSiA?

35CrMnSiA is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 35CrMnSiA-QT230 and 35CrMnSiA-A?

QT230 is the default condition — the GB/T 3077 specification condition — maximum strength (≥1620 MPa) for landing-gear fittings, high-strength bolts and rocket structures. A: choose for machining, cold sawing and blank preparation before final quench-and-temper. Yield strength is 1,400 MPa in QT230 versus 450 MPa in A.

How much does 35CrMnSiA cost?

35CrMnSiA is a budget-cost steel ($), cheaper than about 90% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.