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Aluminum AlSiC-9-F (As fabricated)

Temper · default condition

EN AlSiC-9

Standard commercial condition for IGBT baseplates and packages delivered straight from preform infiltration with minimal machining.

High cost $$$$

Values for the F condition

Other AlSiC-9 tempers and conditions

AlSiC-9 is listed in 2 conditions; see the grade overview at AlSiC-9.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
FDefaultThis page
As fabricated
Standard commercial condition for IGBT baseplates and packages delivered straight from preform infiltration with minimal machining.1902100.420 HRC14 % IACS
Solution heat treated and artificially aged
Choose when the Al-Si-Mg matrix must carry higher stress (bolted flanges, structural heat spreaders); slightly lowers thermal conductivity.2302500.324 HRC13 % IACS

What is AlSiC-9-F?

AlSiC-9-F is AlSiC-9 in the F temper — standard commercial condition for IGBT baseplates and packages delivered straight from preform infiltration with minimal machining. AlSiC-9-F has a yield strength of 190 MPa (27.6 ksi) and a tensile strength of 210 MPa (30.5 ksi) — weaker than 52% of aluminum grades. Elongation at break is 0.4% and the elastic modulus is 188 GPa (27.3 Msi). AlSiC-9-F has a density of 3.01 g/cm³ (0.109 lb/in³), heavier than 100% of aluminum grades. It melts at 557°C (1,035 °F).

Advantages

  • Stiff — 188 GPa (27.3 Msi), better than 100% of aluminum grades
  • High service temperature — 350°C (662 °F), better than 100% of aluminum grades
  • Conducts heat well — 190 W/m·K (109.8 BTU/hr·ft·°F), better than 89% of aluminum grades

Limitations

  • Limited ductility — 0.4%, worse than 100% of aluminum grades
  • Low fracture toughness — 8.5 MPa·√m (7.74 ksi·√in), worse than 100% of aluminum grades
  • Low electrical conductivity — 14 % IACS, worse than 100% of aluminum grades
  • Difficult to machine — 8/100, worse than 100% of aluminum grades
  • Difficult to weld — 8/100, worse than 100% of aluminum grades

AlSiC-9-F properties

Typical room-temperature values for AlSiC-9-F; 23 are specific to this condition. Other listed values are AlSiC-9 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

AlSiC-9-F has a density of 3.01 g/cm³ (0.109 lb/in³), heavier than 100% of aluminum grades. It melts at 557°C (1,035 °F).

Density3.01 g/cm³0.11 lb/in³
Melting Point (Solidus)557°C1,035 °F
Liquidus Temperature613°C1,135 °F

Mechanical16

AlSiC-9-F has a yield strength of 190 MPa (27.6 ksi) and a tensile strength of 210 MPa (30.5 ksi) — weaker than 52% of aluminum grades. Elongation at break is 0.4% and the elastic modulus is 188 GPa (27.3 Msi).

Elastic (Young's) Modulus188 GPa27.3 Msi
Shear Modulus76 GPa11 Msi
Bulk Modulus116 GPa16.8 Msi
Poisson's Ratio0.23
Tensile Strength (Ultimate)210 MPa30.5 ksi
Yield Strength (0.2% offset)190 MPa27.6 ksi
Elongation at Break0.4%
Compressive Strength550 MPa79.8 ksi
Shear Strength150 MPa21.8 ksi
Fatigue Strength (Endurance Limit)100 MPa14.5 ksi
Fracture Toughness (K_IC)8.5 MPa·√m7.7 ksi·√in
Charpy V-Notch Impact (RT)2 J1.5 ft·lbf
Hardness, Brinell215 HB
Hardness, Rockwell B97 HRB
Hardness, Rockwell C20 HRC
Hardness, Vickers230 HV

Thermal5

AlSiC-9-F is rated for continuous service to 350°C (662 °F). It conducts heat at 190 W/m·K (109.8 BTU/hr·ft·°F), better than 89% of aluminum grades. Thermal expansion is 8.5 µm/m·K (4.72 µin/in·°F).

Thermal Conductivity190 W/m·K110 BTU/hr·ft·°F
Specific Heat Capacity750 J/kg·K0.18 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8.5 µm/m·K4.7 µin/in·°F
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-269°C-452 °F

Electrical3

AlSiC-9-F conducts electricity at 14 % IACS, worse than 100% of aluminum grades.

Electrical Conductivity14 % IACS
Electrical Resistivity1.2×10⁻⁷ Ω·m4.72 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 51% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryBehaves like an Al-Si casting alloy: good in dry air and neutral atmospheres, attacked by strong acids and alkalis; SiC/Al interfaces give local galvanic and pitting sites, so Ni plating is standard for humid or solder-flux exposure.

Sustainability4

Producing a kilogram of AlSiC-9-F takes about 250 MJ of energy and emits 18 kg of CO₂ — more than 98% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)250 MJ/kg107,481 BTU/lb
Embodied Carbon (primary production)18 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content5%

Manufacturability8

AlSiC-9-F's machinability is not recommended (8/100, worse than 100% of aluminum grades); weldability not recommended (8/100); formability not recommended (3/100).

MachinabilityNot recommended8/100
Machinability Rating (AISI 1212 = 100 %)5%
WeldabilityNot recommended8/100
Formability (cold)Not recommended3/100
CastabilityVery good70/100
Brazeability / SolderabilityGood60/100
PolishabilityFair45/100
Anodizing Responsepoor to fair — only the Al matrix anodizes, SiC particles leave unconverted, porous spots; electroless Ni is the normal finish instead

Common Calculations5

Specific Strength (UTS / density)calculated70 kN·m/kg
Specific Stiffness (E / density)calculated62.5 MN·m/kg
Modulus of Resiliencecalculated96 kJ/m³
Thermal Diffusivitycalculated84.2 mm²/s
Thermal Shock Resistance Indexcalculated25

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AlSiC-9-F

Is AlSiC-9 easy to machine?

Treat as a ceramic-like material: diamond grinding, lapping, waterjet or EDM; carbide tooling wears out almost immediately, so design for net-shape infiltration with minimal post-machining.

Can AlSiC-9 be welded?

Not fusion weldable in practice — SiC reacts with molten Al to form Al4C3; join by soldering/brazing over an electroless-Ni layer or by mechanical fastening.

Can AlSiC-9 be formed, bent or molded?

No cold or hot forming; geometry (fins, cavities, cast-in inserts) is created in the SiC preform before pressure infiltration.

What surface finishes work on AlSiC-9?

Electroless Ni (3–8 µm) is the default finish, optionally Ni/Au for wire bonding; anodizing is unreliable because SiC particles do not convert.

AlSiC-9 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiC≈60–65 vol% SiC particulate preform62 – 7268
Sifrom Al-Si infiltration alloy (A356/AlSi7-type)1.5 – 3.52.5
Mgwetting/aging addition in matrix0.05 – 0.350.15
Almatrix alloy, ~28–35 wt%balance—

AlSiC-9-F — frequently asked

What is AlSiC-9-F used for?

AlSiC-9-F is typically used for power electronics substrates, RF/microwave packages, IGBT baseplates and LED heat spreaders. In short: CTE matched to semiconductors; net-shape infiltrated composite; 190 W/m·K heat spreader.

What is the yield strength of AlSiC-9-F?

AlSiC-9-F has a typical yield strength of 190 MPa (27.6 ksi) and a tensile strength of 210 MPa (30.5 ksi) — weaker than 52% of aluminum grades. Strength varies by condition: see the 2 listed tempers.

Is AlSiC-9-F easy to machine?

Not especially — machinability is rated not recommended (8/100, worse than 100% of aluminum grades). Treat as a ceramic-like material: diamond grinding, lapping, waterjet or EDM; carbide tooling wears out almost immediately, so design for net-shape infiltration with minimal post-machining.

Can AlSiC-9-F be welded?

Not readily — weldability is rated not recommended (8/100). Not fusion weldable in practice — SiC reacts with molten Al to form Al4C3; join by soldering/brazing over an electroless-Ni layer or by mechanical fastening.

What surface finishes work on AlSiC-9-F?

Electroless Ni (3–8 µm) is the default finish, optionally Ni/Au for wire bonding; anodizing is unreliable because SiC particles do not convert.

Can AlSiC-9-F be formed, bent or molded?

No cold or hot forming; geometry (fins, cavities, cast-in inserts) is created in the SiC preform before pressure infiltration.

What is the maximum service temperature of AlSiC-9-F?

AlSiC-9-F is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AlSiC-9-F and AlSiC-9-T6?

F is the default condition — standard commercial condition for IGBT baseplates and packages delivered straight from preform infiltration with minimal machining. T6: choose when the Al-Si-Mg matrix must carry higher stress (bolted flanges, structural heat spreaders); slightly lowers thermal conductivity. Yield strength is 190 MPa in F versus 230 MPa in T6.

Sources

  1. AlSiC Metal Matrix Composite Baseplates and Packages — CPS Technologies (2022)
  2. ASM Handbook, Vol. 21: Composites — ASM International (2001)
  3. ASM Handbook, Vol. 2: Properties and Selection — Nonferrous Alloys — ASM International (1990)
  4. Metal Matrix Composite thermal management materials review (IMAPS proceedings) — IMAPS (2015)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.