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Aluminum EN AC-51100

EN AC-51100

EN AC-51100 (AlMg3, G-AlMg3) is a non-heat-treatable Al-Mg sand and gravity casting alloy in the EN 1706 family, supplied as S-F, K-F or S-O, with corrosion resistance from magnesium in solid solution rather than from precipitates.

Standard cost $$

Reference datasheet — EN AC-51100 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the S-F condition

EN AC-51100 tempers and conditions

EN AC-51100 is supplied in 3 conditions, soft to hard. S-F is the default FabDigit quotes; the values on this page are for it.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Sand cast, stress relieved / stabilizing anneal
Use when dimensional stability after machining or maximum stress-corrosion safety is required; slightly lower strength, higher elongation.70145647 HB25 % IACS
S-FDefault
Sand cast, as-cast
Standard supply condition for marine fittings and housings cast in sand moulds.80150450 HB25 % IACS
Permanent (gravity die) cast, as-cast
Choose for higher-volume die-cast-quality parts; faster solidification gives finer structure and slightly better ductility.80160550 HB25 % IACS

What is EN AC-51100?

EN AC-51100 (AlMg3, G-AlMg3) is a non-heat-treatable Al-Mg sand and gravity casting alloy in the EN 1706 family, supplied as S-F, K-F or S-O, with corrosion resistance from magnesium in solid solution rather than from precipitates. It is used where seawater and marine exposure matter, and where anodized or polished cast surfaces are required, giving 150 MPa tensile, 80 MPa yield, 4% elongation, 50 HB and 145 W/m·K. Casting is the constraint: fluidity is poor, oxide and hot-tear tendency high, service temperature limited to about 120 °C. EN AC-51300 AlMg5 is the next step up in strength. EN AC-51100 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 600°C (1,112 °F). EN AC-51100 has a yield strength of 80 MPa (11.6 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 90% of aluminum grades. Elongation at break is 4% and the elastic modulus is 70 GPa (10.2 Msi).

What is EN AC-51100 used for?

  • marine fittings
  • decorative castings
  • food equipment

Advantages

  • Good corrosion resistance — 80/100, better than 97% of aluminum grades
  • Polishes to a fine finish — 80/100, better than 93% of aluminum grades

Limitations

  • Low electrical conductivity — 25 % IACS, worse than 92% of aluminum grades
  • Low strength — 80 MPa (11.6 ksi), worse than 90% of aluminum grades
  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades

EN AC-51100 properties

Typical room-temperature values for EN AC-51100-S-F; bars are the position among aluminum grades.

Physical3

EN AC-51100 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 600°C (1,112 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)600°C1,112 °F
Liquidus Temperature640°C1,184 °F

Mechanical12

EN AC-51100 has a yield strength of 80 MPa (11.6 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 90% of aluminum grades. Elongation at break is 4% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)150 MPa21.8 ksi
Yield Strength (0.2% offset)80 MPa11.6 ksi
Elongation at Break4%
Shear Strength95 MPa13.8 ksi
Fatigue Strength (Endurance Limit)55 MPa8 ksi
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell50 HB
Hardness, Vickers55 HV

Thermal6

EN AC-51100 is rated for continuous service to 120°C (248 °F). It conducts heat at 145 W/m·K (83.8 BTU/hr·ft·°F), better than 53% of aluminum grades. Thermal expansion is 24 µm/m·K (13.3 µin/in·°F).

Thermal Conductivity145 W/m·K83.8 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)24 µm/m·K13.3 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

EN AC-51100 conducts electricity at 25 % IACS, worse than 92% of aluminum grades.

Electrical Conductivity25 % IACS
Electrical Resistivity6.9×10⁻⁸ Ω·m2.72 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (80/100), better than 97% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceVery good80/100
Chemical Resistance SummaryVery good in seawater, marine atmosphere and mildly alkaline media; resists most neutral salts and many foodstuffs. Attacked by strong acids and strong alkalis; avoid prolonged >120 °C exposure which can sensitize high-Mg grades to intergranular attack.

Sustainability4

Producing a kilogram of EN AC-51100 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 45%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content45%

Manufacturability8

EN AC-51100's machinability is very good (70/100, better than 72% of aluminum grades); weldability very good (80/100); formability poor (15/100).

MachinabilityVery good70/100
Machinability Rating (AISI 1212 = 100 %)190%
WeldabilityVery good80/100
Formability (cold)Poor15/100
CastabilityFair42/100
Brazeability / SolderabilityPoor25/100
PolishabilityVery good80/100
Anodizing Responseexcellent — low-Si Al-Mg chemistry gives clear, bright decorative and hard anodic films with good colour uniformity

Common Calculations5

Specific Strength (UTS / density)calculated56 kN·m/kg
Specific Stiffness (E / density)calculated26.3 MN·m/kg
Modulus of Resiliencecalculated46 kJ/m³
Thermal Diffusivitycalculated60.6 mm²/s
Thermal Shock Resistance Indexcalculated13

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. EN AC-51100 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-51100

Working with EN AC-51100

Is EN AC-51100 easy to machine?

Machines freely with sharp polished-flute carbide tools, high speed and generous coolant; slightly gummy chips, so use high rake and chip breakers to avoid built-up edge.

Can EN AC-51100 be welded?

Readily TIG/MIG welded with ER5356 (Al-5Mg) filler; clean oxide thoroughly, no post-weld heat treatment needed since the alloy is non-heat-treatable.

Can EN AC-51100 be formed, bent or molded?

Poor fluidity and strong oxide/hot-tear tendency — needs good gating, degassing, flux/cover protection and generous fillets; not suited to thin or intricate sections.

EN AC-51100 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mgprincipal solid-solution strengthener2.5 – 3.53
Si≤ 0.550.2
Fe≤ 0.550.3
Cukept low for corrosion resistance≤ 0.10.03
Mn≤ 0.450.2
Zn≤ 0.1
Tigrain refiner≤ 0.20.1
Others (each)≤ 0.05
Others (total)≤ 0.15
Albalance

What surface finishes work on EN AC-51100?

Excellent bright and hard anodizing due to low silicon; polishes to a high lustre, and accepts chromate-free conversion coatings and paint well.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum EN AC-51100 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

EN / DIN / Werkstoff-Nr.
AC-51100AlMg3G-AlMg3

How much does EN AC-51100 cost?

EN AC-51100 is a standard-cost aluminum ($$), cheaper than about 71% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

EN AC-51100 — frequently asked

What is EN AC-51100 used for?

EN AC-51100 is typically used for marine fittings, decorative castings and food equipment. In short: marine-grade cast aluminum; best anodizing of cast alloys; non-heat-treatable, as-cast use.

What is the yield strength of EN AC-51100?

EN AC-51100 has a typical yield strength of 80 MPa (11.6 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 90% of aluminum grades. Strength varies by condition: see the 3 listed tempers.

Is EN AC-51100 easy to machine?

Yes — machinability is rated very good (70/100, better than 72% of aluminum grades). Machines freely with sharp polished-flute carbide tools, high speed and generous coolant; slightly gummy chips, so use high rake and chip breakers to avoid built-up edge.

Can EN AC-51100 be welded?

Yes — weldability is rated very good (80/100). Readily TIG/MIG welded with ER5356 (Al-5Mg) filler; clean oxide thoroughly, no post-weld heat treatment needed since the alloy is non-heat-treatable.

What surface finishes work on EN AC-51100?

Excellent bright and hard anodizing due to low silicon; polishes to a high lustre, and accepts chromate-free conversion coatings and paint well.

Can EN AC-51100 be formed, bent or molded?

Poor fluidity and strong oxide/hot-tear tendency — needs good gating, degassing, flux/cover protection and generous fillets; not suited to thin or intricate sections.

What is the maximum service temperature of EN AC-51100?

EN AC-51100 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between EN AC-51100 S-F and EN AC-51100 S-O?

S-F is the default condition — standard supply condition for marine fittings and housings cast in sand moulds. S-O: use when dimensional stability after machining or maximum stress-corrosion safety is required; slightly lower strength, higher elongation. Yield strength is 80 MPa in S-F versus 70 MPa in S-O.

How much does EN AC-51100 cost?

EN AC-51100 is a standard-cost aluminum ($$), cheaper than about 71% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. EN 1706 — Aluminium and aluminium alloys — Castings — Chemical composition and mechanical properties — CEN (2020)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  3. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  4. DIN 1725-2 (withdrawn) — Cast aluminium alloys, G-AlMg3 — DIN (1986)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.