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Aluminum 224.0

AA 224.0

224.0 is a high-strength Al-Cu casting alloy in the ANSI/AA 2xx.x family, strengthened by copper and supplied in the overaged T7 and T72 tempers.

Premium cost $$$

Reference datasheet — 224.0 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the T72 condition

224.0 tempers and conditions

224.0 is supplied in 2 conditions, soft to hard. T72 is the default FabDigit quotes; the values on this page are for it.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated and overaged (stabilized)
Choose for sand-cast high-strength structural parts where dimensional stability and reduced SCC sensitivity matter more than peak strength.2703506112 HB38 % IACS
T72Default
Solution heat treated and overaged to a controlled (stabilized)…
Standard commercial condition for 224.0 permanent-mold castings — best combination of strength, ductility and stability; the temper most data are published for.27538010123 HB38 % IACS

What is 224.0?

224.0 is a high-strength Al-Cu casting alloy in the ANSI/AA 2xx.x family, strengthened by copper and supplied in the overaged T7 and T72 tempers. Engineers specify it for structural sand and permanent-mold castings that need 275 MPa yield, 380 MPa tensile, 10% elongation, 123 HB and good fatigue resistance, with 71 GPa modulus and 130 W/m·K thermal conductivity. It is effectively not fusion weldable (weldability score 25), corrosion resistance is limited (score 35) and service is capped near 175 °C, so parts require conversion coating or paint. Where casting ease and repairability matter more than strength, 295.0 is the simpler Al-Cu choice. 224.0 has a density of 2.81 g/cm³ (0.102 lb/in³), heavier than 86% of aluminum grades. It melts at 570°C (1,058 °F). 224.0 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 70% of aluminum grades. Elongation at break is 10% and the elastic modulus is 71 GPa (10.3 Msi).

What is 224.0 used for?

  • Aerospace structural castings
  • Airframe fittings and load-bearing brackets
  • Fatigue-loaded machinery castings
  • Gearbox and pump housings needing high strength
  • Ordnance and missile component housings
  • HIP-treated high-integrity sand castings

Advantages

  • Easy to machine — 78/100, better than 89% of aluminum grades
  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades

Limitations

  • Needs corrosion protection — 35/100, worse than 85% of aluminum grades
  • Difficult to weld — 25/100, worse than 76% of aluminum grades

224.0 properties

Typical room-temperature values for 224.0-T72; bars are the position among aluminum grades.

Physical3

224.0 has a density of 2.81 g/cm³ (0.102 lb/in³), heavier than 86% of aluminum grades. It melts at 570°C (1,058 °F).

Density2.81 g/cm³0.1 lb/in³
Melting Point (Solidus)570°C1,058 °F
Liquidus Temperature650°C1,202 °F

Mechanical12

224.0 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 70% of aluminum grades. Elongation at break is 10% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus72 GPa10.4 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)380 MPa55.1 ksi
Yield Strength (0.2% offset)275 MPa39.9 ksi
Elongation at Break10%
Compressive Strength280 MPa40.6 ksi
Shear Strength240 MPa34.8 ksi
Fatigue Strength (Endurance Limit)90 MPa13.1 ksi
Fracture Toughness (K_IC)28 MPa·√m25.5 ksi·√in
Hardness, Brinell123 HB

Thermal6

224.0 is rated for continuous service to 175°C (347 °F). It conducts heat at 130 W/m·K (75.1 BTU/hr·ft·°F), worse than 65% of aluminum grades. Thermal expansion is 22.5 µm/m·K (12.5 µin/in·°F).

Thermal Conductivity130 W/m·K75.1 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.5 µm/m·K12.5 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-196°C-321 °F

Electrical3

224.0 conducts electricity at 38 % IACS, better than 61% of aluminum grades.

Electrical Conductivity38 % IACS
Electrical Resistivity4.5×10⁻⁸ Ω·m1.77 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (35/100), worse than 85% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.68 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryGood in dry air and neutral organics; poor in chloride-bearing water, seawater and acids — Cu-rich alloy is prone to pitting, intergranular attack and SCC; requires anodizing, chromate/ceramic conversion coating or paint in service.

Sustainability4

Producing a kilogram of 224.0 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 15%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content15%

Manufacturability7

224.0's machinability is very good (78/100, better than 89% of aluminum grades); weldability poor (25/100).

MachinabilityVery good78/100
Machinability Rating (AISI 1212 = 100 %)150%
WeldabilityPoor25/100
CastabilityFair35/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsefair — high Cu gives dark, non-uniform and less protective films; hard-coat possible but with reduced corrosion protection, chromate/paint systems preferred

Common Calculations5

Specific Strength (UTS / density)calculated135 kN·m/kg
Specific Stiffness (E / density)calculated25.3 MN·m/kg
Modulus of Resiliencecalculated533 kJ/m³
Thermal Diffusivitycalculated48 mm²/s
Thermal Shock Resistance Indexcalculated31

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 224.0 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale224.0

Working with 224.0

Is 224.0 easy to machine?

Machines very well in T7/T72 with sharp PCD or polished carbide tooling, high speed and light feed; chips are short and finishes are excellent, but watch for porosity exposure on sealing faces.

Can 224.0 be welded?

Essentially not weldable by fusion processes — high Cu content makes it severely hot-crack sensitive; weld repair generally prohibited on aerospace castings, use mechanical fastening or adhesive joining.

Can 224.0 be formed, bent or molded?

Foundry-critical alloy: needs high-purity charge, degassing, grain refinement, chills and generous risering to avoid hot tearing and shrinkage; permanent-mold and controlled sand practice with HIP is common for premium castings.

224.0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cuprincipal strengthening element4.5 – 5.55
Mn0.2 – 0.50.35
Simax — high-purity base required≤ 0.06
Fe≤ 0.1
Mg≤ 0.03
Zn≤ 0.1
Tigrain refinement; verify limits against current AA Teal Sheets0.1 – 0.350.2
Vdispersoid former for elevated-temperature stability0.05 – 0.150.1
Zrdispersoid former; verify against current AA Teal Sheets0.1 – 0.250.18
Others (each)≤ 0.03
Others (total)≤ 0.1
Albalance

What surface finishes work on 224.0?

Prefer chromate-free conversion coating plus primer/topcoat or hard anodize for wear; standard sulfuric anodize gives dark, uneven color due to Cu, and bare surfaces need protection in humid or chloride environments.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

How much does 224.0 cost?

224.0 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

224.0 — frequently asked

What is 224.0 used for?

224.0 is typically used for aerospace structural castings, airframe fittings and load-bearing brackets, fatigue-loaded machinery castings, gearbox and pump housings needing high strength, ordnance and missile component housings and HIP-treated high-integrity sand castings. In short: highest-strength cast aluminum; aerospace Al-Cu casting alloy; strong but non-weldable.

What is the yield strength of 224.0?

224.0 has a typical yield strength of 275 MPa (39.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 70% of aluminum grades. Strength varies by condition: see the 2 listed tempers.

Is 224.0 easy to machine?

Yes — machinability is rated very good (78/100, better than 89% of aluminum grades). Machines very well in T7/T72 with sharp PCD or polished carbide tooling, high speed and light feed; chips are short and finishes are excellent, but watch for porosity exposure on sealing faces.

Can 224.0 be welded?

Not readily — weldability is rated poor (25/100). Essentially not weldable by fusion processes — high Cu content makes it severely hot-crack sensitive; weld repair generally prohibited on aerospace castings, use mechanical fastening or adhesive joining.

What surface finishes work on 224.0?

Prefer chromate-free conversion coating plus primer/topcoat or hard anodize for wear; standard sulfuric anodize gives dark, uneven color due to Cu, and bare surfaces need protection in humid or chloride environments.

Can 224.0 be formed, bent or molded?

Foundry-critical alloy: needs high-purity charge, degassing, grain refinement, chills and generous risering to avoid hot tearing and shrinkage; permanent-mold and controlled sand practice with HIP is common for premium castings.

What is the maximum service temperature of 224.0?

224.0 is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 224.0-T72 and 224.0-T7?

T72 is the default condition — standard commercial condition for 224.0 permanent-mold castings — best combination of strength, ductility and stability; the temper most data are published for. T7: choose for sand-cast high-strength structural parts where dimensional stability and reduced SCC sensitivity matter more than peak strength. Yield strength is 275 MPa in T72 versus 270 MPa in T7.

How much does 224.0 cost?

224.0 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. Registration Record of Aluminum Association Alloy Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot (Pink Sheets) — The Aluminum Association (2018)
  2. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASTM B26/B26M — Aluminum-Alloy Sand Castings; ASTM B108/B108M — Aluminum-Alloy Permanent Mold Castings — ASTM International (2022)
  5. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.