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Aluminum 6061/Al2O3/20p vs AlSiC-9

Aluminum · grade comparison

Aluminum 6061/Al2O3/20p and AlSiC-9 are both aluminum grades. 6061/Al2O3/20p is the stronger of the two: yield strength 317 MPa (46 ksi) against 190 MPa (27.6 ksi) for AlSiC-9, about 67% more; tensile strength follows at 359 MPa (52.1 ksi) vs 210 MPa (30.5 ksi). 6061/Al2O3/20p is the more ductile: elongation 2.5% versus 0.4% for AlSiC-9, and AlSiC-9 is harder (215 HB vs 110 HB). 6061/Al2O3/20p is lighter (2.9 g/cm³ vs 3.01 g/cm³ for AlSiC-9) and AlSiC-9 is stiffer (188 GPa vs 98 GPa). On the shop floor, 6061/Al2O3/20p machines more easily (poor vs not recommended) and 6061/Al2O3/20p welds better (fair vs not recommended).

6061/Al2O3/20pChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

AlSiC-9Choose it when the part sees heat.

6061/Al2O3/20p vs AlSiC-9: properties

6061/Al2O3/20pAlSiC-9

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

98 GPa14.2 Msi
188 GPa27.3 Msi

Shear Modulus

38 GPa5.5 Msi
76 GPa11 Msi

Bulk Modulus

90 GPa13.1 Msi
116 GPa16.8 Msi

Poisson's Ratio

0.32
0.23

Tensile Strength (Ultimate)

359 MPa52.1 ksi
210 MPa30.5 ksi

Yield Strength (0.2% offset)

317 MPa46 ksi
190 MPa27.6 ksi

Elongation at Break

2.5%
0.4%

Reduction in Area

3%
—

Compressive Strength

340 MPa49.3 ksi
550 MPa79.8 ksi

Shear Strength

215 MPa31.2 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

140 MPa20.3 ksi
100 MPa14.5 ksi

Fracture Toughness (K_IC)

17 MPa·√m15.5 ksi·√in
8.5 MPa·√m7.7 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
2 J1.5 ft·lbf

Hardness, Brinell

110 HB
215 HB

Hardness, Rockwell B

66 HRB
97 HRB

Hardness, Vickers

118 HV
230 HV

Hardness, Rockwell C

—
20 HRC

Physical

Density and transition temperatures.

Density

2.9 g/cm³0.1 lb/in³
3.01 g/cm³0.11 lb/in³

Melting Point (Solidus)

582°C1,080 °F
557°C1,035 °F

Liquidus Temperature

652°C1,206 °F
613°C1,135 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

150 W/m·K86.7 BTU/hr·ft·°F
190 W/m·K110 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
750 J/kg·K0.18 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

18 µm/m·K10 µin/in·°F
8.5 µm/m·K4.7 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
—

Max Service Temperature (continuous)

180°C356 °F
350°C662 °F

Min Service Temperature

-196°C-321 °F
-269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

32 % IACS
14 % IACS

Electrical Resistivity

5.4×10⁻⁸ Ω·m2.13 µΩ·in
1.2×10⁻⁷ Ω·m4.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.8 V
-0.75 V

Same in both: Corrosion Resistance 55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
5%

Weldability

35 / 100
8 / 100

Formability (cold)

20 / 100
3 / 100

Castability

45 / 100
70 / 100

Brazeability / Solderability

25 / 100
60 / 100

Polishability

50 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
250 MJ/kg107,481 BTU/lb

Embodied Carbon (primary production)

13.5 kg CO₂/kg
18 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

124 kN·m/kg
70 kN·m/kg

Specific Stiffness (E / density)

33.8 MN·m/kg
62.5 MN·m/kg

Modulus of Resilience

513 kJ/m³
96 kJ/m³

Thermal Diffusivity

58.8 mm²/s
84.2 mm²/s

Thermal Shock Resistance Index

31
25

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6061/Al2O3/20pAlSiC-9

Manufacturing and finishing

Capability6061/Al2O3/20pAlSiC-9
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

6061/Al2O3/20p vs AlSiC-9 — frequently asked

Is 6061/Al2O3/20p stronger than AlSiC-9?

Yes. 6061/Al2O3/20p has a typical yield strength of 317 MPa (46 ksi) against 190 MPa (27.6 ksi) for AlSiC-9 — about 67% more. Tensile strength is 359 MPa (52.1 ksi) vs 210 MPa (30.5 ksi).

Which is cheaper, 6061/Al2O3/20p or AlSiC-9?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 6061/Al2O3/20p or AlSiC-9?

6061/Al2O3/20p. Its machinability rates poor (22/100) against not recommended (8/100) for AlSiC-9; for welding the order is 6061/Al2O3/20p first (fair, 35/100) then AlSiC-9 (not recommended, 8/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6061/Al2O3/20p and AlSiC-9 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.