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Copper Alloy CC492K-GM (Permanent (chill) mould cast)

Finish state

EN CC492K

Choose for medium-volume small fittings where finer grain and better surface than sand casting are needed.

High cost $$$$

Values for the GM condition

Other CC492K tempers and conditions

CC492K is listed in 4 conditions; see the grade overview at CC492K.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Sand cast
Choose for large, complex pump/valve housings and one-off castings where section size varies.1252451868 HB14 % IACS
GMThis page
Permanent (chill) mould cast
Choose for medium-volume small fittings where finer grain and better surface than sand casting are needed.1352751475 HB14 % IACS
Centrifugal cast
Choose for large-diameter bushings, sleeves and worm-wheel rims needing dense, porosity-free walls.1402851578 HB14 % IACS
GCDefault
Continuous cast bar / tube
Default stock condition — continuously cast round bar and tube for machined bushings, nuts and valve parts.1502901480 HB14 % IACS

What is CC492K-GM?

CC492K-GM is CC492K supplied in the GM condition — choose for medium-volume small fittings where finer grain and better surface than sand casting are needed. CC492K-GM has a yield strength of 135 MPa (19.6 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 76% of copper alloy grades. Elongation at break is 14% and the elastic modulus is 97 GPa (14.1 Msi). CC492K-GM has a density of 8.75 g/cm³ (0.316 lb/in³), lighter than 51% of copper alloy grades. It melts at 850°C (1,562 °F). GC is the default condition FabDigit quotes; GM is available on request or by drawing note.

Advantages

  • Easy to machine — 78/100, better than 82% of copper alloy grades

Limitations

  • Low stiffness — 97 GPa (14.1 Msi), worse than 88% of copper alloy grades
  • Hard to polish — 65/100, worse than 87% of copper alloy grades
  • Limited formability — 15/100, worse than 79% of copper alloy grades
  • Low strength — 135 MPa (19.6 ksi), worse than 76% of copper alloy grades

CC492K-GM properties

Typical room-temperature values for CC492K-GM; 21 are specific to this condition. Other listed values are CC492K reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

CC492K-GM has a density of 8.75 g/cm³ (0.316 lb/in³), lighter than 51% of copper alloy grades. It melts at 850°C (1,562 °F).

Density8.75 g/cm³0.32 lb/in³
Melting Point (Solidus)850°C1,562 °F
Liquidus Temperature1,000°C1,832 °F

Mechanical15

CC492K-GM has a yield strength of 135 MPa (19.6 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 76% of copper alloy grades. Elongation at break is 14% and the elastic modulus is 97 GPa (14.1 Msi).

Elastic (Young's) Modulus97 GPa14.1 Msi
Shear Modulus37 GPa5.4 Msi
Bulk Modulus105 GPa15.2 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)275 MPa39.9 ksi
Yield Strength (0.2% offset)135 MPa19.6 ksi
Elongation at Break14%
Reduction in Area17%
Compressive Strength305 MPa44.2 ksi
Shear Strength185 MPa26.8 ksi
Fatigue Strength (Endurance Limit)95 MPa13.8 ksi
Charpy V-Notch Impact (RT)20 J14.8 ft·lbf
Hardness, Brinell75 HB
Hardness, Rockwell B40 HRB
Hardness, Vickers79 HV

Thermal6

CC492K-GM is rated for continuous service to 230°C (446 °F). It conducts heat at 68 W/m·K (39.3 BTU/hr·ft·°F), worse than 56% of copper alloy grades. Thermal expansion is 18 µm/m·K (10 µin/in·°F).

Thermal Conductivity68 W/m·K39.3 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18 µm/m·K10 µin/in·°F
Latent Heat of Fusion175 J/g75.2 BTU/lb
Max Service Temperature (continuous)230°C446 °F
Min Service Temperature-200°C-328 °F

Electrical3

CC492K-GM conducts electricity at 14 % IACS, worse than 56% of copper alloy grades.

Electrical Conductivity14 % IACS
Electrical Resistivity1.23×10⁻⁷ Ω·m4.84 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (67/100), better than 66% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.28 V
Corrosion ResistanceGood67/100
Chemical Resistance SummaryGood in seawater, fresh water, neutral salts, steam and mineral oils; attacked by ammonia/amines (stress corrosion), oxidising acids, ferric/mercury salts and sulphides; dezincification risk is low due to low Zn but lead leaching restricts potable-water use.

Sustainability4

Producing a kilogram of CC492K-GM takes about 58 MJ of energy and emits 4 kg of CO₂ — more than 61% of copper alloy grades. Typical recycled content is 80%.

Embodied Energy (primary production)58 MJ/kg24,936 BTU/lb
Embodied Carbon (primary production)4 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content80%

Manufacturability7

CC492K-GM's machinability is very good (78/100, better than 82% of copper alloy grades); weldability poor (30/100); formability poor (15/100).

MachinabilityVery good78/100
Machinability Rating (AISI 1212 = 100 %)90%
WeldabilityPoor30/100
Formability (cold)Poor15/100
CastabilityExcellent88/100
Brazeability / SolderabilityVery good82/100
PolishabilityGood65/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with CC492K-GM

Is CC492K easy to machine?

Excellent free-machining behaviour from the lead phase; use sharp positive-rake carbide or HSS tooling, high speed, light feed, soluble-oil coolant — chips break short.

Can CC492K be welded?

Fusion welding is unreliable because of lead and tin segregation; use brazing or soft soldering, or braze-repair castings with low-fuming bronze rod and preheat.

Can CC492K be formed, bent or molded?

Cast-only alloy with a wide freezing range — feed heavily with risers/chills, pour ~1100–1150 °C, and degas to avoid tin-sweat and microporosity in pressure parts.

What surface finishes work on CC492K?

Takes fine turning and burnishing well, can be tin-, nickel- or chrome-plated after thorough degreasing; mirror polishing is limited by the free lead, patinating and clear-lacquering are common.

CC492K chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sn6 – 87
Zn1 – 32
Pb2 – 43
Niincl. Co≤ 2—
Fe≤ 0.3—
Sb≤ 0.25—
Plower limit applies for weld-repaired castings≤ 0.1—
S≤ 0.1—
Mn≤ 0.2—
Al≤ 0.01—
Si≤ 0.01—
Cu≥ 84 (balance)—

CC492K-GM — frequently asked

What is CC492K-GM used for?

CC492K-GM is typically used for valve bodies, pump casings, fittings and steam and water service components. In short: machinability score 80; pressure-tight leaded bronze; steam-service gunmetal.

What is the yield strength of CC492K-GM?

CC492K-GM has a typical yield strength of 135 MPa (19.6 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 76% of copper alloy grades. Strength varies by condition: see the 4 listed tempers.

Is CC492K-GM easy to machine?

Yes — machinability is rated very good (78/100, better than 82% of copper alloy grades). Excellent free-machining behaviour from the lead phase; use sharp positive-rake carbide or HSS tooling, high speed, light feed, soluble-oil coolant — chips break short.

Can CC492K-GM be welded?

Not readily — weldability is rated poor (30/100). Fusion welding is unreliable because of lead and tin segregation; use brazing or soft soldering, or braze-repair castings with low-fuming bronze rod and preheat.

What surface finishes work on CC492K-GM?

Takes fine turning and burnishing well, can be tin-, nickel- or chrome-plated after thorough degreasing; mirror polishing is limited by the free lead, patinating and clear-lacquering are common.

Can CC492K-GM be formed, bent or molded?

Cast-only alloy with a wide freezing range — feed heavily with risers/chills, pour ~1100–1150 °C, and degas to avoid tin-sweat and microporosity in pressure parts.

What is the maximum service temperature of CC492K-GM?

CC492K-GM is rated for continuous use to about 230°C (446 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between CC492K-GC and CC492K-GS?

GC is the default condition — default stock condition — continuously cast round bar and tube for machined bushings, nuts and valve parts. GS: choose for large, complex pump/valve housings and one-off castings where section size varies. Yield strength is 150 MPa in GC versus 125 MPa in GS.

Sources

  1. EN 1982 — Copper and copper alloys: ingots and castings — CEN (2017)
  2. ASTM B584 — Copper Alloy Sand Castings for General Applications (C92200) — ASTM (2022)
  3. CDA Alloy Datasheet C92200 (Navy M bronze) — Copper Development Association (2023)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.