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Copper Alloy CC493K-GM (Permanent-mould (chill) cast)

Finish state

EN CC493K

Choose for medium/large series of small bushings and worm-gear blanks needing finer grain and better surface than sand casting.

High cost $$$$

Values for the GM condition

Other CC493K tempers and conditions

CC493K is listed in 4 conditions; see the grade overview at CC493K.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Sand cast
Choose for one-off or large complex housings, pump bodies and big bearing shells where section size is variable.1352601865 HB11.5 % IACS
GMThis page
Permanent-mould (chill) cast
Choose for medium/large series of small bushings and worm-gear blanks needing finer grain and better surface than sand casting.1452801570 HB12 % IACS
Centrifugally cast
Choose for large-diameter bushings, sleeves and worm wheel rims where a dense, porosity-free wall is required.1503001575 HB12 % IACS
GCDefault
Continuously cast bar / tube
The standard stocked form — continuous-cast solid bar, hollow bar and tube for machined bushings and thrust washers.1553001675 HB12 % IACS

What is CC493K-GM?

CC493K-GM is CC493K supplied in the GM condition — choose for medium/large series of small bushings and worm-gear blanks needing finer grain and better surface than sand casting. CC493K-GM has a yield strength of 145 MPa (21 ksi) and a tensile strength of 280 MPa (40.6 ksi) — weaker than 72% of copper alloy grades. Elongation at break is 15% and the elastic modulus is 97 GPa (14.1 Msi). CC493K-GM has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 58% of copper alloy grades. It melts at 855°C (1,571 °F). GC is the default condition FabDigit quotes; GM is available on request or by drawing note.

Advantages

  • Easy to machine — 85/100, better than 93% of copper alloy grades

Limitations

  • Difficult to weld — 15/100, worse than 94% of copper alloy grades
  • Limited formability — 8/100, worse than 94% of copper alloy grades
  • Hard to polish — 60/100, worse than 92% of copper alloy grades
  • Low stiffness — 97 GPa (14.1 Msi), worse than 88% of copper alloy grades

CC493K-GM properties

Typical room-temperature values for CC493K-GM; 20 are specific to this condition. Other listed values are CC493K reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

CC493K-GM has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 58% of copper alloy grades. It melts at 855°C (1,571 °F).

Density8.8 g/cm³0.32 lb/in³
Melting Point (Solidus)855°C1,571 °F
Liquidus Temperature975°C1,787 °F

Mechanical14

CC493K-GM has a yield strength of 145 MPa (21 ksi) and a tensile strength of 280 MPa (40.6 ksi) — weaker than 72% of copper alloy grades. Elongation at break is 15% and the elastic modulus is 97 GPa (14.1 Msi).

Elastic (Young's) Modulus97 GPa14.1 Msi
Shear Modulus37 GPa5.4 Msi
Bulk Modulus105 GPa15.2 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)280 MPa40.6 ksi
Yield Strength (0.2% offset)145 MPa21 ksi
Elongation at Break15%
Compressive Strength450 MPa65.3 ksi
Shear Strength185 MPa26.8 ksi
Fatigue Strength (Endurance Limit)85 MPa12.3 ksi
Charpy V-Notch Impact (RT)11 J8.1 ft·lbf
Hardness, Brinell70 HB
Hardness, Rockwell B34 HRB
Hardness, Vickers73 HV

Thermal6

CC493K-GM is rated for continuous service to 200°C (392 °F). It conducts heat at 57 W/m·K (32.9 BTU/hr·ft·°F), worse than 64% of copper alloy grades. Thermal expansion is 18.4 µm/m·K (10.2 µin/in·°F).

Thermal Conductivity57 W/m·K32.9 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18.4 µm/m·K10.2 µin/in·°F
Latent Heat of Fusion170 J/g73.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

CC493K-GM conducts electricity at 12 % IACS, worse than 62% of copper alloy grades.

Electrical Conductivity12 % IACS
Electrical Resistivity1.44×10⁻⁷ Ω·m5.67 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (58/100), worse than 76% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.26 V
Corrosion ResistanceGood58/100
Chemical Resistance SummaryGood in fresh and sea water, neutral salts, mineral oils, steam and dilute non-oxidising acids; attacked by nitric/oxidising acids, ammonia and amines, sulphides and strong alkali; lead phase can leach in potable water service.

Sustainability4

Producing a kilogram of CC493K-GM takes about 55 MJ of energy and emits 3.6 kg of CO₂ — less than 72% of copper alloy grades. Typical recycled content is 75%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content75%

Manufacturability8

CC493K-GM's machinability is excellent (85/100, better than 93% of copper alloy grades); weldability poor (15/100); formability not recommended (8/100).

MachinabilityExcellent85/100
Machinability Rating (AISI 1212 = 100 %)80%
WeldabilityPoor15/100
Formability (cold)Not recommended8/100
CastabilityExcellent88/100
Brazeability / SolderabilityGood62/100
PolishabilityGood60/100
Anodizing Responsen/a — copper alloy; use chemical patina, tin/nickel plating or bare running surface

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with CC493K-GM

Is CC493K easy to machine?

Very free-cutting: use sharp positive-rake carbide or HSS, high speed, light feed and generous coolant; lead gives short chips and excellent bore finish — avoid smearing the lead phase with dull tools.

Can CC493K be welded?

Essentially unweldable by fusion due to 6–8 % Pb (hot cracking, lead fume); repair by brazing, soft soldering or mechanical means and use local extraction.

Can CC493K be formed, bent or molded?

Cast-only alloy — excellent sand, chill, centrifugal and continuous castability with wide freezing range; feed heavy sections well to avoid interdendritic shrinkage, no cold forming.

What surface finishes work on CC493K?

Machined running surfaces are normally left bare and oil-grooved; can be tin- or nickel-plated, chemically patinated or lightly polished, but lead inclusions limit mirror finish.

CC493K chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sn6 – 87
Pbfree lead phase gives emergency lubrication6 – 87
Zn2 – 54
Niincl. Co≤ 20.5
Fe≤ 0.30.1
Sb≤ 0.30.1
P≤ 0.10.03
S≤ 0.10.03
Al≤ 0.010.01
Si≤ 0.010.01
Mn≤ 0.20.05
Cu≥ 78 (balance)—

CC493K-GM — frequently asked

What is CC493K-GM used for?

CC493K-GM is typically used for plain bearings, bushings, thrust washers, machine tool slides and general bearing castings. In short: SAE 660 equivalent bronze; free-cutting bearing casting; self-lubricating lead phase.

What is the yield strength of CC493K-GM?

CC493K-GM has a typical yield strength of 145 MPa (21 ksi) and a tensile strength of 280 MPa (40.6 ksi) — weaker than 72% of copper alloy grades. Strength varies by condition: see the 4 listed tempers.

Is CC493K-GM easy to machine?

Yes — machinability is rated excellent (85/100, better than 93% of copper alloy grades). Very free-cutting: use sharp positive-rake carbide or HSS, high speed, light feed and generous coolant; lead gives short chips and excellent bore finish — avoid smearing the lead phase with dull tools.

Can CC493K-GM be welded?

Not readily — weldability is rated poor (15/100). Essentially unweldable by fusion due to 6–8 % Pb (hot cracking, lead fume); repair by brazing, soft soldering or mechanical means and use local extraction.

What surface finishes work on CC493K-GM?

Machined running surfaces are normally left bare and oil-grooved; can be tin- or nickel-plated, chemically patinated or lightly polished, but lead inclusions limit mirror finish.

Can CC493K-GM be formed, bent or molded?

Cast-only alloy — excellent sand, chill, centrifugal and continuous castability with wide freezing range; feed heavy sections well to avoid interdendritic shrinkage, no cold forming.

What is the maximum service temperature of CC493K-GM?

CC493K-GM is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between CC493K-GC and CC493K-GS?

GC is the default condition — the standard stocked form — continuous-cast solid bar, hollow bar and tube for machined bushings and thrust washers. GS: choose for one-off or large complex housings, pump bodies and big bearing shells where section size is variable. Yield strength is 155 MPa in GC versus 135 MPa in GS.

Sources

  1. EN 1982 — Copper and copper alloys: ingots and castings (CuSn7Zn4Pb7-C, CC493K) — CEN (2017)
  2. C93200 High-Leaded Tin Bronze alloy datasheet — Copper Development Association (copper.org) (2023)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. ASTM B505/B505M — Continuous Cast Copper Alloy Castings — ASTM (2018)
  5. GB/T 1176 ZCuSn — SAC (2013)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.