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Copper Alloy CC482K-GS (Sand cast)

Finish state

EN CC482K

Choose sand casting for large, one-off or geometrically complex parts; strength and hardness are the lowest of the four routes at 270 MPa tensile and 85 HB.

High cost $$$$

Values for the GS condition

Other CC482K tempers and conditions

CC482K is listed in 4 conditions; see the grade overview at CC482K.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
GSThis page
Sand cast
Choose sand casting for large, one-off or geometrically complex parts; strength and hardness are the lowest of the four routes at 270 MPa tensile and 85 HB.150270885 HB10.5 % IACS
GCDefault
Continuous cast bar/tube
Choose continuously cast bar or tube — the most commonly stocked form — when turning bushings, lead-screw nuts and guides directly; 300 MPa tensile, 95 HB, best machinability.170300895 HB11 % IACS
Permanent (chill) mould cast
Pick chill (permanent mould) casting for small and medium runs with fairly uniform wall thickness; faster cooling refines the structure to 300 MPa tensile and 95 HB.170300795 HB11 % IACS
Centrifugal cast
Use centrifugal casting for large-diameter bushings and worm-wheel rims: densest structure and highest properties (320 MPa tensile, 100 HB), at the cost of larger machining allowance.1853207100 HB11.5 % IACS

What is CC482K-GS?

CC482K-GS is CC482K supplied in the GS condition — choose sand casting for large, one-off or geometrically complex parts; strength and hardness are the lowest of the four routes at 270 MPa tensile and 85 HB. CC482K-GS has a yield strength of 150 MPa (21.8 ksi) and a tensile strength of 270 MPa (39.2 ksi) — weaker than 69% of copper alloy grades. Elongation at break is 8% and the elastic modulus is 98 GPa (14.2 Msi). CC482K-GS has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 58% of copper alloy grades. It melts at 830°C (1,526 °F). GC is the default condition FabDigit quotes; GS is available on request or by drawing note.

Limitations

  • Limited formability — 8/100, worse than 94% of copper alloy grades
  • Low stiffness — 98 GPa (14.2 Msi), worse than 86% of copper alloy grades
  • Limited ductility — 8%, worse than 83% of copper alloy grades
  • High embodied carbon — 4.6 kg CO₂/kg, worse than 82% of copper alloy grades
  • Difficult to weld — 25/100, worse than 78% of copper alloy grades

CC482K-GS properties

Typical room-temperature values for CC482K-GS; 21 are specific to this condition. Other listed values are CC482K reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

CC482K-GS has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 58% of copper alloy grades. It melts at 830°C (1,526 °F).

Density8.8 g/cm³0.32 lb/in³
Melting Point (Solidus)830°C1,526 °F
Liquidus Temperature990°C1,814 °F

Mechanical15

CC482K-GS has a yield strength of 150 MPa (21.8 ksi) and a tensile strength of 270 MPa (39.2 ksi) — weaker than 69% of copper alloy grades. Elongation at break is 8% and the elastic modulus is 98 GPa (14.2 Msi).

Elastic (Young's) Modulus98 GPa14.2 Msi
Shear Modulus39 GPa5.7 Msi
Bulk Modulus107 GPa15.5 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)270 MPa39.2 ksi
Yield Strength (0.2% offset)150 MPa21.8 ksi
Elongation at Break8%
Reduction in Area10%
Compressive Strength500 MPa72.5 ksi
Shear Strength195 MPa28.3 ksi
Fatigue Strength (Endurance Limit)90 MPa13.1 ksi
Charpy V-Notch Impact (RT)9 J6.6 ft·lbf
Hardness, Brinell85 HB
Hardness, Rockwell B45 HRB
Hardness, Vickers90 HV

Thermal6

CC482K-GS is rated for continuous service to 250°C (482 °F). It conducts heat at 45 W/m·K (26 BTU/hr·ft·°F), worse than 76% of copper alloy grades. Thermal expansion is 18.5 µm/m·K (10.3 µin/in·°F).

Thermal Conductivity45 W/m·K26 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18.5 µm/m·K10.3 µin/in·°F
Latent Heat of Fusion175 J/g75.2 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-200°C-328 °F

Electrical3

CC482K-GS conducts electricity at 10.5 % IACS, worse than 72% of copper alloy grades.

Electrical Conductivity10.5 % IACS
Electrical Resistivity1.64×10⁻⁷ Ω·m6.46 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (68/100), better than 69% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.31 V
Corrosion ResistanceGood68/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of CC482K-GS takes about 65 MJ of energy and emits 4.6 kg of CO₂ — more than 81% of copper alloy grades. Typical recycled content is 70%.

Embodied Energy (primary production)65 MJ/kg27,945 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content70%

Manufacturability7

CC482K-GS's machinability is good (58/100, better than 73% of copper alloy grades); weldability poor (25/100); formability not recommended (8/100).

MachinabilityGood58/100
Machinability Rating (AISI 1212 = 100 %)60%
WeldabilityPoor25/100
Formability (cold)Not recommended8/100
CastabilityVery good80/100
Brazeability / SolderabilityVery good78/100
PolishabilityVery good70/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with CC482K-GS

Is CC482K easy to machine?

Machines well with sharp positive-rake carbide or HSS tooling at high speed and light feed; the 2 % lead breaks chips and allows mirror-finish bores. Avoid excessive relief angles, which let the tool push off the work.

Can CC482K be welded?

Fusion weldability is poor because lead promotes hot cracking and tin segregates. Repair with low heat input GTAW using tin-bronze filler, or braze; welded joints are not recommended for structural parts.

Can CC482K be formed, bent or molded?

The mushy freezing range is wide, so use strong feeding, chills and directional solidification to prevent microshrinkage. Shape by casting plus machining only, with no cold bending or cold heading.

What surface finishes work on CC482K?

Polishes to a golden bronze lustre and accepts tin, nickel or chrome plating and chemical passivation. Bushings are normally only finish-turned or honed so oil grooves are retained; anodising does not apply.

CC482K chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sn10 – 11.510.8
Pbrefines chips, improves running-in1 – 32
Znimpurity limit≤ 0.5—
Nicounted in the copper content≤ 2—
Pdeoxidizer, hard Cu3P phase≤ 0.40.15
Fe≤ 0.2—
Sb≤ 0.25—
Mn≤ 0.2—
S≤ 0.1—
Alstrictly limited, affects casting soundness≤ 0.01—
Si≤ 0.01—
Cubalance, about 85–88%balance—

CC482K-GS — frequently asked

What is CC482K-GS used for?

CC482K-GS is typically used for pump bodies, valve components, worm wheels, high-pressure fittings and marine hardware. In short: free-machining high-tin bronze; stronger than gunmetal; pressure-tight bronze castings.

What is the yield strength of CC482K-GS?

CC482K-GS has a typical yield strength of 150 MPa (21.8 ksi) and a tensile strength of 270 MPa (39.2 ksi) — weaker than 69% of copper alloy grades. Strength varies by condition: see the 4 listed tempers.

Is CC482K-GS easy to machine?

Reasonably — machinability is rated good (58/100, better than 73% of copper alloy grades). Machines well with sharp positive-rake carbide or HSS tooling at high speed and light feed; the 2 % lead breaks chips and allows mirror-finish bores. Avoid excessive relief angles, which let the tool push off the work.

Can CC482K-GS be welded?

Not readily — weldability is rated poor (25/100). Fusion weldability is poor because lead promotes hot cracking and tin segregates. Repair with low heat input GTAW using tin-bronze filler, or braze; welded joints are not recommended for structural parts.

What surface finishes work on CC482K-GS?

Polishes to a golden bronze lustre and accepts tin, nickel or chrome plating and chemical passivation. Bushings are normally only finish-turned or honed so oil grooves are retained; anodising does not apply.

Can CC482K-GS be formed, bent or molded?

The mushy freezing range is wide, so use strong feeding, chills and directional solidification to prevent microshrinkage. Shape by casting plus machining only, with no cold bending or cold heading.

What is the maximum service temperature of CC482K-GS?

CC482K-GS is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between CC482K-GC and CC482K-GS?

GC is the default condition — choose continuously cast bar or tube — the most commonly stocked form — when turning bushings, lead-screw nuts and guides directly; 300 MPa tensile, 95 HB, best machinability. GS: choose sand casting for large, one-off or geometrically complex parts; strength and hardness are the lowest of the four routes at 270 MPa tensile and 85 HB. Yield strength is 170 MPa in GC versus 150 MPa in GS.

Sources

  1. EN 1982 Copper and copper alloys — Ingots and castings (CuSn11Pb2-C, CC482K) — CEN (2017)
  2. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  3. CDA Alloy Datasheets C90700 / C92700 (near-equivalent tin bronzes) — Copper Development Association (2023)
  4. GB/T 1176 (ZCuSn10Pb2 ) — SAC (2013)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.