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Copper Alloy C96600-M01

Finish state

UNS C96600

M01 = as sand cast

Pick for lowest-cost rough castings that will be machined and then heat treated, or where moderate strength with more ductility is enough.

High cost $$$$

Values for the M01 condition

Other C96600 tempers and conditions

C96600 is listed in 3 conditions; see the grade overview at C96600.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated
Choose when heavy machining or straightening must be done before final ageing; softest and most ductile condition.24050520135 HB4.5 % IACS
M01This page
As sand cast
Pick for lowest-cost rough castings that will be machined and then heat treated, or where moderate strength with more ductility is enough.26048015150 HB5 % IACS
TF00Default
Solution heat treated and precipitation hardened
Standard supply condition: maximum strength, hardness and wear resistance for mould inserts, bearings and high-strength marine parts.585760530 HRC6 % IACS

What is C96600-M01?

C96600-M01 is C96600 supplied in the M01 condition — pick for lowest-cost rough castings that will be machined and then heat treated, or where moderate strength with more ductility is enough. C96600-M01 has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 55% of copper alloy grades. Elongation at break is 15% and the elastic modulus is 150 GPa (21.8 Msi). C96600-M01 has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 58% of copper alloy grades. It melts at 1,170°C (2,138 °F). TF00 is the default condition FabDigit quotes; M01 is available on request or by drawing note.

Advantages

  • Stiff — 150 GPa (21.8 Msi), better than 98% of copper alloy grades
  • Good corrosion resistance — 78/100, better than 94% of copper alloy grades
  • High service temperature — 300°C (572 °F), better than 85% of copper alloy grades

Limitations

  • High embodied carbon — 7.5 kg CO₂/kg, worse than 97% of copper alloy grades
  • Low electrical conductivity — 5 % IACS, worse than 95% of copper alloy grades
  • Poor heat conductor — 32 W/m·K (18.5 BTU/hr·ft·°F), worse than 90% of copper alloy grades
  • Limited formability — 10/100, worse than 89% of copper alloy grades

C96600-M01 properties

Typical room-temperature values for C96600-M01; 11 are specific to this condition. Other listed values are C96600 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C96600-M01 has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 58% of copper alloy grades. It melts at 1,170°C (2,138 °F).

Density8.8 g/cm³0.32 lb/in³
Melting Point (Solidus)1,170°C2,138 °F
Liquidus Temperature1,235°C2,255 °F

Mechanical13

C96600-M01 has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 55% of copper alloy grades. Elongation at break is 15% and the elastic modulus is 150 GPa (21.8 Msi).

Elastic (Young's) Modulus150 GPa21.8 Msi
Shear Modulus57 GPa8.3 Msi
Bulk Modulus132 GPa19.1 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)480 MPa69.6 ksi
Yield Strength (0.2% offset)260 MPa37.7 ksi
Elongation at Break15%
Shear Strength480 MPa69.6 ksi
Fatigue Strength (Endurance Limit)160 MPa23.2 ksi
Charpy V-Notch Impact (RT)30 J22.1 ft·lbf
Hardness, Brinell150 HB
Hardness, Rockwell C30 HRC
Hardness, Vickers300 HV

Thermal6

C96600-M01 is rated for continuous service to 300°C (572 °F). It conducts heat at 32 W/m·K (18.5 BTU/hr·ft·°F), worse than 90% of copper alloy grades. Thermal expansion is 16 µm/m·K (8.89 µin/in·°F).

Thermal Conductivity32 W/m·K18.5 BTU/hr·ft·°F
Specific Heat Capacity380 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16 µm/m·K8.9 µin/in·°F
Latent Heat of Fusion210 J/g90.3 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-196°C-321 °F

Electrical3

C96600-M01 conducts electricity at 5 % IACS, worse than 95% of copper alloy grades.

Electrical Conductivity5 % IACS
Electrical Resistivity2.9×10⁻⁷ Ω·m11.4 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 94% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.26 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent in flowing seawater and brackish water with good biofouling and stress-corrosion resistance; resists neutral salts, steam and non-oxidising acids. Attacked by oxidising acids, ammonia/amines, sulphides and strong oxidisers.

Sustainability4

Producing a kilogram of C96600-M01 takes about 95 MJ of energy and emits 7.5 kg of CO₂ — more than 95% of copper alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)95 MJ/kg40,843 BTU/lb
Embodied Carbon (primary production)7.5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content30%

Manufacturability8

C96600-M01's machinability is poor (28/100, worse than 78% of copper alloy grades); weldability fair (35/100); formability not recommended (10/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityFair35/100
Formability (cold)Not recommended10/100
CastabilityGood60/100
Brazeability / SolderabilityFair50/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper alloy; use electroless Ni, hard chrome or passivation instead of anodising

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C96600-M01

Is C96600 easy to machine?

Tough and gummy in the solution-treated state and abrasive when aged — use sharp carbide tooling, low speed with heavy positive feed, rigid setups, flood coolant, and wet-grind only to control beryllium-bearing dust.

Can C96600 be welded?

GTAW/GMAW with matching or Cu-Ni filler is possible but requires low heat input, clean joints, forced local exhaust for beryllium fume, and re-solution + re-ageing to restore strength in the HAZ.

Can C96600 be formed, bent or molded?

Supplied as sand, investment or continuous castings only; design generous fillets and feeders because solidification range is wide, then rough-machine before ageing to limit distortion.

What surface finishes work on C96600?

Takes a high mirror polish suitable for plastic-mould surfaces; can be electroless nickel or hard chrome plated, but do not anodise — passivate or use protective coatings in aggressive service.

C96600 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ni29 – 3330
Beprecipitation-hardening element0.4 – 0.70.55
Fe0.8 – 1.10.95
Mn0.4 – 10.7
Si≤ 0.15—
C≤ 0.15—
Pb≤ 0.01—
S≤ 0.01—
P≤ 0.02—
Curemainder, nominally ~67–68%balance—

C96600-M01 — frequently asked

What is C96600-M01 used for?

C96600-M01 is typically used for plastic injection mold inserts, high-strength bushings, wear-resistant bearings and electrical contact components. In short: age-hardening cast Cu-Ni; high strength with conductivity; mold-insert grade.

What is the yield strength of C96600-M01?

C96600-M01 has a typical yield strength of 260 MPa (37.7 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 55% of copper alloy grades. Strength varies by condition: see the 3 listed tempers.

Is C96600-M01 easy to machine?

Not especially — machinability is rated poor (28/100, worse than 78% of copper alloy grades). Tough and gummy in the solution-treated state and abrasive when aged — use sharp carbide tooling, low speed with heavy positive feed, rigid setups, flood coolant, and wet-grind only to control beryllium-bearing dust.

Can C96600-M01 be welded?

With care — weldability is rated fair (35/100). GTAW/GMAW with matching or Cu-Ni filler is possible but requires low heat input, clean joints, forced local exhaust for beryllium fume, and re-solution + re-ageing to restore strength in the HAZ.

What surface finishes work on C96600-M01?

Takes a high mirror polish suitable for plastic-mould surfaces; can be electroless nickel or hard chrome plated, but do not anodise — passivate or use protective coatings in aggressive service.

Can C96600-M01 be formed, bent or molded?

Supplied as sand, investment or continuous castings only; design generous fillets and feeders because solidification range is wide, then rough-machine before ageing to limit distortion.

What is the maximum service temperature of C96600-M01?

C96600-M01 is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C96600-TF00 and C96600-TB00?

TF00 is the default condition — standard supply condition: maximum strength, hardness and wear resistance for mould inserts, bearings and high-strength marine parts. TB00: choose when heavy machining or straightening must be done before final ageing; softest and most ductile condition. Yield strength is 585 MPa in TF00 versus 240 MPa in TB00.

Sources

  1. UNS C96600 cast copper-nickel-beryllium alloy datasheet — Copper Development Association (copper.org) (2023)
  2. ASTM B505/B505M — Copper Alloy Continuous Castings — ASTM International (2018)
  3. ASTM B369 — Copper-Nickel Alloy Castings — ASTM International (2021)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. Copper-beryllium and Cu-Ni-Be alloy handling and heat treatment guides — Materion Brush Performance Alloys (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.