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Copper Alloy C96400 vs C96600

Copper Alloy · grade comparison

Copper Alloy C96400 and C96600 are both copper alloy grades. C96600 is the stronger of the two: yield strength 585 MPa (84.8 ksi) against 265 MPa (38.4 ksi) for C96400, about 121% more; tensile strength follows at 760 MPa (110 ksi) vs 480 MPa (69.6 ksi). In exchange, C96400 is the more ductile: elongation 25% versus 5% for C96600, and C96600 is harder (285 HB vs 140 HB). C96600 runs hotter in service (330°C vs 300°C continuous) and C96600 conducts heat better (42 W/m·K vs 28 W/m·K). On the shop floor, C96400 welds better (very good vs fair).

C96400Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

C96600Choose it when strength drives the design, or when the part sees heat.

C96400 vs C96600: properties

C96400C96600

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

152 GPa22 Msi
150 GPa21.8 Msi

Bulk Modulus

149 GPa21.6 Msi
132 GPa19.1 Msi

Poisson's Ratio

0.33
0.32

Tensile Strength (Ultimate)

480 MPa69.6 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
585 MPa84.8 ksi

Elongation at Break

25%
5%

Reduction in Area

25%
—

Shear Strength

300 MPa43.5 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
11 J8.1 ft·lbf

Hardness, Brinell

140 HB
285 HB

Hardness, Rockwell B

77 HRB
—

Hardness, Vickers

145 HV
300 HV

Hardness, Rockwell C

—
30 HRC

Same in both: Shear Modulus 57 GPa8.3 Msi

Physical

Density and transition temperatures.

Density

8.94 g/cm³0.32 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,171°C2,140 °F
1,170°C2,138 °F

Liquidus Temperature

1,238°C2,260 °F
1,235°C2,255 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

28 W/m·K16.2 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Max Service Temperature (continuous)

300°C572 °F
330°C626 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 16 µm/m·K8.9 µin/in·°F · Latent Heat of Fusion 210 J/g90.3 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.5 % IACS
6 % IACS

Electrical Resistivity

3.8×10⁻⁷ Ω·m15 µΩ·in
2.9×10⁻⁷ Ω·m11.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.25 V
-0.26 V

Corrosion Resistance

85 / 100
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
28 / 100

Weldability

80 / 100
35 / 100

Formability (cold)

20 / 100
10 / 100

Castability

65 / 100
60 / 100

Brazeability / Solderability

70 / 100
50 / 100

Polishability

70 / 100
80 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

78 MJ/kg33,534 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
7.5 kg CO₂/kg

Embodied Water

220 L/kg26.4 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

35%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

54 kN·m/kg
86 kN·m/kg

Modulus of Resilience

231 kJ/m³
1,141 kJ/m³

Thermal Diffusivity

8.3 mm²/s
12.6 mm²/s

Thermal Shock Resistance Index

6
13

Same in both: Specific Stiffness (E / density) 17 MN·m/kg

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC96400C96600

Manufacturing and finishing

CapabilityC96400C96600
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C96400 vs C96600 — frequently asked

Is C96600 stronger than C96400?

Yes. C96600 has a typical yield strength of 585 MPa (84.8 ksi) against 265 MPa (38.4 ksi) for C96400 — about 121% more. Tensile strength is 760 MPa (110 ksi) vs 480 MPa (69.6 ksi).

Which is cheaper, C96400 or C96600?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, C96400 or C96600?

C96400. Its weldability rates very good (80/100) against fair (35/100) for C96600.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C96400 and C96600 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.