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Copper Alloy C95800-AC (Spheroidize annealed)

Heat-treated state · default condition

UNS C95800 · ASTM B148 C95800

Standard stocked condition for general marine castings, pump housings and valve bodies where full temper-anneal certification is not required.

High cost $$$$

Values for the AC condition

Other C95800 tempers and conditions

C95800 is listed in 4 conditions; see the grade overview at C95800.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Temper annealed 675 °C / 6 h, air cool
Choose for naval/propeller and long-life seawater service — the anneal breaks up continuous β phase and maximises resistance to dealuminification and SCC.26563025155 HB7.5 % IACS
ACDefaultThis page
Spheroidize annealed
Standard stocked condition for general marine castings, pump housings and valve bodies where full temper-anneal certification is not required.27565522159 HB7 % IACS
Continuous cast bar/tube
Best for machined bushings, shafts, nuts and stock bar where a homogeneous, low-porosity semi-finished form is wanted.29065518170 HB7 % IACS
Centrifugally cast
Pick for rings, sleeves, bushings and pump wear parts needing denser, finer-grained, higher-strength sound sections.30069020170 HB7 % IACS

What is C95800-AC?

C95800-AC is C95800 heat treated to AC — standard stocked condition for general marine castings, pump housings and valve bodies where full temper-anneal certification is not required. C95800-AC has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 57% of copper alloy grades. Elongation at break is 22% and the elastic modulus is 115 GPa (16.7 Msi). C95800-AC has a density of 7.64 g/cm³ (0.276 lb/in³), lighter than 92% of copper alloy grades. It melts at 1,043°C (1,909 °F).

Advantages

  • Good corrosion resistance — 84/100, better than 100% of copper alloy grades
  • Lightweight — 7.64 g/cm³ (0.276 lb/in³), better than 92% of copper alloy grades
  • High service temperature — 300°C (572 °F), better than 85% of copper alloy grades
  • Readily welded — 70/100, better than 85% of copper alloy grades

Limitations

  • Low electrical conductivity — 7 % IACS, worse than 86% of copper alloy grades
  • Poor heat conductor — 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 80% of copper alloy grades
  • High embodied carbon — 4.5 kg CO₂/kg, worse than 79% of copper alloy grades

C95800-AC properties

Typical room-temperature values for C95800-AC; 21 are specific to this condition. Other listed values are C95800 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C95800-AC has a density of 7.64 g/cm³ (0.276 lb/in³), lighter than 92% of copper alloy grades. It melts at 1,043°C (1,909 °F).

Density7.64 g/cm³0.28 lb/in³
Melting Point (Solidus)1,043°C1,909 °F
Liquidus Temperature1,060°C1,940 °F

Mechanical15

C95800-AC has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 57% of copper alloy grades. Elongation at break is 22% and the elastic modulus is 115 GPa (16.7 Msi).

Elastic (Young's) Modulus115 GPa16.7 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus106 GPa15.4 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)655 MPa95 ksi
Yield Strength (0.2% offset)275 MPa39.9 ksi
Elongation at Break22%
Reduction in Area20%
Shear Strength380 MPa55.1 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Fracture Toughness (K_IC)50 MPa·√m45.5 ksi·√in
Charpy V-Notch Impact (RT)30 J22.1 ft·lbf
Hardness, Brinell159 HB
Hardness, Rockwell B84 HRB
Hardness, Vickers167 HV

Thermal5

C95800-AC is rated for continuous service to 300°C (572 °F). It conducts heat at 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 80% of copper alloy grades. Thermal expansion is 16.2 µm/m·K (9 µin/in·°F).

Thermal Conductivity42 W/m·K24.3 BTU/hr·ft·°F
Specific Heat Capacity419 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.2 µm/m·K9 µin/in·°F
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-196°C-321 °F

Electrical3

C95800-AC conducts electricity at 7 % IACS, worse than 86% of copper alloy grades.

Electrical Conductivity7 % IACS
Electrical Resistivity2.46×10⁻⁷ Ω·m9.69 µΩ·in
Magnetic Responseweakly magnetic — relative permeability typically 1.05–1.25 due to Fe/Ni-rich kappa phases; not suitable for strict low-magnetic (minehunter) service unless specially controlled

Chemical & Environmental3

Corrosion resistance is very good (84/100), better than 100% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.28 V
Corrosion ResistanceVery good84/100
Chemical Resistance SummaryOutstanding in seawater, brackish and chlorinated water, hydrofluoric and non-oxidizing acids at moderate concentration; resists cavitation and impingement to ~4.5 m/s+ velocities. Attacked by oxidizing acids (nitric), ammonia/amines (stress corrosion), strong alkalis with oxidizers, and sulphide-polluted stagnant seawater.

Sustainability4

Producing a kilogram of C95800-AC takes about 65 MJ of energy and emits 4.5 kg of CO₂ — more than 81% of copper alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)65 MJ/kg27,945 BTU/lb
Embodied Carbon (primary production)4.5 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content40%

Manufacturability8

C95800-AC's machinability is poor (30/100, worse than 67% of copper alloy grades); weldability very good (70/100); formability poor (20/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityVery good70/100
Formability (cold)Poor20/100
CastabilityVery good78/100
Brazeability / SolderabilityPoor30/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper-base alloy; protect instead by natural passive film, or cathodic protection / antifouling coatings

Common Calculations5

Specific Strength (UTS / density)calculated86 kN·m/kg
Specific Stiffness (E / density)calculated15.1 MN·m/kg
Modulus of Resiliencecalculated329 kJ/m³
Thermal Diffusivitycalculated13.1 mm²/s
Thermal Shock Resistance Indexcalculated15

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C95800-AC

Is C95800 easy to machine?

Tough, gummy chip — use sharp positive-rake carbide, rigid setups, 30–60 m/min with flood coolant; rating ~30 % of free-cutting brass.

Can C95800 be welded?

Readily welded by GTAW/GMAW with ERCuNiAl-A2 filler; preheat 150–200 °C for heavy sections, limit interpass to ~200 °C and re-temper-anneal weld repairs for seawater service.

Can C95800 be formed, bent or molded?

A casting alloy — sand, centrifugal and continuous cast; use bottom gating and filters to avoid alumina film defects, and generous risers because of the narrow freezing range.

What surface finishes work on C95800?

Not anodizable; grind/polish or shot blast, then rely on the natural passive film, cathodic protection or antifouling paint schemes; avoid direct coupling to steel without isolation.

C95800 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al8.5 – 9.59
NiNi + Co4 – 54.5
FeFe content shall not exceed Ni content3.5 – 4.54
Mn0.8 – 1.51.1
Si≤ 0.1—
Pb≤ 0.03—
Curemainder; ASTM B148 specifies 79.0 % min≥ 79 (balance)—

C95800-AC — frequently asked

What is C95800-AC used for?

C95800-AC is typically used for ship propellers, seawater pump housings, valve bodies and offshore hardware. In short: highest-strength marine cast bronze; excellent seawater corrosion resistance; hardest to machine of the family.

What is the yield strength of C95800-AC?

C95800-AC has a typical yield strength of 275 MPa (39.9 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 57% of copper alloy grades. Strength varies by condition: see the 4 listed tempers.

Is C95800-AC easy to machine?

Not especially — machinability is rated poor (30/100, worse than 67% of copper alloy grades). Tough, gummy chip — use sharp positive-rake carbide, rigid setups, 30–60 m/min with flood coolant; rating ~30 % of free-cutting brass.

Can C95800-AC be welded?

Yes — weldability is rated very good (70/100). Readily welded by GTAW/GMAW with ERCuNiAl-A2 filler; preheat 150–200 °C for heavy sections, limit interpass to ~200 °C and re-temper-anneal weld repairs for seawater service.

What surface finishes work on C95800-AC?

Not anodizable; grind/polish or shot blast, then rely on the natural passive film, cathodic protection or antifouling paint schemes; avoid direct coupling to steel without isolation.

Can C95800-AC be formed, bent or molded?

A casting alloy — sand, centrifugal and continuous cast; use bottom gating and filters to avoid alumina film defects, and generous risers because of the narrow freezing range.

What is the maximum service temperature of C95800-AC?

C95800-AC is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C95800-AC and C95800 CENT?

AC is the default condition — standard stocked condition for general marine castings, pump housings and valve bodies where full temper-anneal certification is not required. CENT: pick for rings, sleeves, bushings and pump wear parts needing denser, finer-grained, higher-strength sound sections. Yield strength is 275 MPa in AC versus 300 MPa in CENT.

Sources

  1. ASTM B148 — Aluminum-Bronze Sand Castings — ASTM International (2019)
  2. ASTM B505/B505M — Continuous Cast Copper Alloys — ASTM International (2022)
  3. ASTM B271 — Centrifugally Cast Copper-Base Alloys — ASTM International (2018)
  4. MIL-B-24480 / NAVSEA nickel-aluminum bronze castings — US DoD (1991)
  5. GB/T 1176 (ZCuAl9Fe4Ni4Mn2) (2013)
  6. CDA Alloy Datasheet C95800 — Copper Development Association (2023)
  7. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.