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Copper Alloy C86100-M07

Heat-treated state

UNS C86100

M07 = as continuous cast

Stock form for machined bushings, nuts and gear blanks — uniform dense structure, best machined yield of the cast forms.

High cost $$$$

Values for the M07 condition

Other C86100 tempers and conditions

C86100 is listed in 4 conditions; see the grade overview at C86100.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
M01Default
As sand cast
Standard commercial condition for gears, bearings and marine hardware poured in sand moulds.41582020225 HB8 % IACS
M07This page
As continuous cast
Stock form for machined bushings, nuts and gear blanks — uniform dense structure, best machined yield of the cast forms.42583020225 HB8 % IACS
As centrifugally cast
Pick for large rings, bushings and gear blanks where the denser, finer-grained centrifugal structure raises strength and soundness.43084020230 HB8 % IACS
As plaster cast
Use for repeat-production small gears and wear parts needing tighter dimensions and a chilled, slightly stronger skin.43084018230 HB8 % IACS

What is C86100-M07?

C86100-M07 is C86100 heat treated to M07 — stock form for machined bushings, nuts and gear blanks — uniform dense structure, best machined yield of the cast forms. C86100-M07 has a yield strength of 425 MPa (61.6 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 83% of copper alloy grades. Elongation at break is 20% and the elastic modulus is 103 GPa (14.9 Msi). C86100-M07 has a density of 7.53 g/cm³ (0.272 lb/in³), lighter than 96% of copper alloy grades. It melts at 862°C (1,584 °F). M01 is the default condition FabDigit quotes; M07 is available on request or by drawing note.

Advantages

  • Lightweight — 7.53 g/cm³ (0.272 lb/in³), better than 96% of copper alloy grades
  • Low embodied carbon — 3.2 kg CO₂/kg, better than 92% of copper alloy grades
  • High strength — 425 MPa (61.6 ksi), better than 83% of copper alloy grades

Limitations

  • Hard to polish — 60/100, worse than 92% of copper alloy grades
  • Poor heat conductor — 36 W/m·K (20.8 BTU/hr·ft·°F), worse than 86% of copper alloy grades
  • Low electrical conductivity — 8 % IACS, worse than 81% of copper alloy grades
  • Limited formability — 15/100, worse than 79% of copper alloy grades

C86100-M07 properties

Typical room-temperature values for C86100-M07; 20 are specific to this condition. Other listed values are C86100 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C86100-M07 has a density of 7.53 g/cm³ (0.272 lb/in³), lighter than 96% of copper alloy grades. It melts at 862°C (1,584 °F).

Density7.53 g/cm³0.27 lb/in³
Melting Point (Solidus)862°C1,584 °F
Liquidus Temperature899°C1,650 °F

Mechanical14

C86100-M07 has a yield strength of 425 MPa (61.6 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 83% of copper alloy grades. Elongation at break is 20% and the elastic modulus is 103 GPa (14.9 Msi).

Elastic (Young's) Modulus103 GPa14.9 Msi
Shear Modulus39 GPa5.7 Msi
Bulk Modulus107 GPa15.5 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)830 MPa120 ksi
Yield Strength (0.2% offset)425 MPa61.6 ksi
Elongation at Break20%
Reduction in Area22%
Shear Strength485 MPa70.3 ksi
Fatigue Strength (Endurance Limit)207 MPa30 ksi
Charpy V-Notch Impact (RT)20 J14.8 ft·lbf
Hardness, Brinell225 HB
Hardness, Rockwell B96 HRB
Hardness, Vickers235 HV

Thermal6

C86100-M07 is rated for continuous service to 200°C (392 °F). It conducts heat at 36 W/m·K (20.8 BTU/hr·ft·°F), worse than 86% of copper alloy grades. Thermal expansion is 21 µm/m·K (11.7 µin/in·°F).

Thermal Conductivity36 W/m·K20.8 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21 µm/m·K11.7 µin/in·°F
Latent Heat of Fusion170 J/g73.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-100°C-148 °F

Electrical3

C86100-M07 conducts electricity at 8 % IACS, worse than 81% of copper alloy grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.16×10⁻⁷ Ω·m8.5 µΩ·in
Magnetic Responseweakly magnetic — the 2–4 % Fe-rich phase gives a slight response, unlike plain brasses

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 86% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.27 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in flowing seawater, fresh water and neutral salts; prone to dezincification in stagnant or hot chloride water and to SCC in ammonia/amine atmospheres; avoid oxidising acids, sulphides and mercury compounds.

Sustainability4

Producing a kilogram of C86100-M07 takes about 45 MJ of energy and emits 3.2 kg of CO₂ — less than 97% of copper alloy grades. Typical recycled content is 75%.

Embodied Energy (primary production)45 MJ/kg19,347 BTU/lb
Embodied Carbon (primary production)3.2 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content75%

Manufacturability8

C86100-M07's machinability is poor (32/100, worse than 57% of copper alloy grades); weldability poor (30/100); formability poor (15/100).

MachinabilityPoor32/100
Machinability Rating (AISI 1212 = 100 %)32%
WeldabilityPoor30/100
Formability (cold)Poor15/100
CastabilityVery good80/100
Brazeability / SolderabilityPoor25/100
PolishabilityGood60/100
Anodizing Responsen/a — copper alloy; use as-machined, mechanically finished or chemically blackened instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C86100-M07

Is C86100 easy to machine?

Machines like a tough, gummy high-strength brass — use rigid setups, sharp carbide, positive rake, moderate speed and heavy coolant; rating only ~25–30 % of free-cutting brass.

Can C86100 be welded?

GMAW/GTAW with matching aluminium-bronze or Mn-bronze filler is possible but the Al-rich oxide and Zn fuming demand preheat control; oxyacetylene welding and soldering are not recommended.

Can C86100 be formed, bent or molded?

Cast-only alloy — good fluidity in sand, permanent mould, centrifugal and continuous casting; keep gating quiet to avoid Al/Zn oxide films and use chills for heavy sections.

What surface finishes work on C86100?

Takes a bright mechanical polish; chemical blackening or clear lacquer for decorative use; avoid anodizing and avoid tight-clearance chrome plating on porous cast surfaces.

C86100 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cu66 – 6867
Alprimary strengthener4.5 – 5.55
Mn2.5 – 53.5
Fegrain refining / hard phase2 – 43
Sn≤ 0.2—
Pb≤ 0.2—
Znremainder, nominally 21–25 %balance—

C86100-M07 — frequently asked

What is C86100-M07 used for?

C86100-M07 is typically used for gears, marine hardware, propeller hubs and bushings. In short: strongest cast manganese bronze; high-load gear alloy; hard, wear-resistant castings.

What is the yield strength of C86100-M07?

C86100-M07 has a typical yield strength of 425 MPa (61.6 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 83% of copper alloy grades. Strength varies by condition: see the 4 listed tempers.

Is C86100-M07 easy to machine?

Not especially — machinability is rated poor (32/100, worse than 57% of copper alloy grades). Machines like a tough, gummy high-strength brass — use rigid setups, sharp carbide, positive rake, moderate speed and heavy coolant; rating only ~25–30 % of free-cutting brass.

Can C86100-M07 be welded?

Not readily — weldability is rated poor (30/100). GMAW/GTAW with matching aluminium-bronze or Mn-bronze filler is possible but the Al-rich oxide and Zn fuming demand preheat control; oxyacetylene welding and soldering are not recommended.

What surface finishes work on C86100-M07?

Takes a bright mechanical polish; chemical blackening or clear lacquer for decorative use; avoid anodizing and avoid tight-clearance chrome plating on porous cast surfaces.

Can C86100-M07 be formed, bent or molded?

Cast-only alloy — good fluidity in sand, permanent mould, centrifugal and continuous casting; keep gating quiet to avoid Al/Zn oxide films and use chills for heavy sections.

What is the maximum service temperature of C86100-M07?

C86100-M07 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C86100-M01 and C86100-M02?

M01 is the default condition — standard commercial condition for gears, bearings and marine hardware poured in sand moulds. M02: pick for large rings, bushings and gear blanks where the denser, finer-grained centrifugal structure raises strength and soundness. Yield strength is 415 MPa in M01 versus 430 MPa in M02.

Sources

  1. ASTM B584 — Standard Specification for Copper Alloy Sand Castings for General Applications — ASTM International (2022)
  2. ASTM B505/B505M — Copper Alloy Continuous Castings — ASTM International (2018)
  3. CDA Standard Designation C86100 alloy datasheet — Copper Development Association (2023)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol. 15 — Casting — ASM International (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.