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Aluminum 393.0-T6

Temper · default condition

AA 393.0 · UNS A03930

T6 = solution heat treated and artificially aged

Standard condition for high-output pistons: maximum room- and elevated-temperature strength with best wear resistance.

Standard cost $$

Values for the T6 condition

Other 393.0 tempers and conditions

393.0 is listed in 4 conditions; see the grade overview at 393.0.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Lowest-cost condition for wear parts where dimensional stability after machining is not critical.2002200.5115 HB22 % IACS
Cooled from hot working and artificially aged
Cheap stabilizing age used when distortion from solution treatment must be avoided.2252450.5125 HB23 % IACS
Solution heat treated and overaged (stabilized)
Choose when long-term dimensional stability and growth resistance at 250–300 °C outrank peak strength.2302501120 HB26 % IACS
T6DefaultThis page
Solution heat treated and artificially aged
Standard condition for high-output pistons: maximum room- and elevated-temperature strength with best wear resistance.2752900.7140 HB24 % IACS

What is 393.0-T6?

393.0-T6 is 393.0 in the T6 temper — standard condition for high-output pistons: maximum room- and elevated-temperature strength with best wear resistance. 393.0-T6 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 290 MPa (42.1 ksi) — stronger than 70% of aluminum grades. Elongation at break is 0.7% and the elastic modulus is 88 GPa (12.8 Msi). 393.0-T6 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 555°C (1,031 °F).

Advantages

  • Stiff — 88 GPa (12.8 Msi), better than 98% of aluminum grades
  • High service temperature — 250°C (482 °F), better than 97% of aluminum grades

Limitations

  • Limited ductility — 0.7%, worse than 98% of aluminum grades
  • Low fracture toughness — 13 MPa·√m (11.8 ksi·√in), worse than 98% of aluminum grades
  • Difficult to machine — 22/100, worse than 98% of aluminum grades
  • Hard to polish — 35/100, worse than 98% of aluminum grades
  • Low electrical conductivity — 24 % IACS, worse than 95% of aluminum grades

393.0-T6 properties

Typical room-temperature values for 393.0-T6; 22 are specific to this condition. Other listed values are 393.0 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

393.0-T6 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 555°C (1,031 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)555°C1,031 °F
Liquidus Temperature705°C1,301 °F

Mechanical16

393.0-T6 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 290 MPa (42.1 ksi) — stronger than 70% of aluminum grades. Elongation at break is 0.7% and the elastic modulus is 88 GPa (12.8 Msi).

Elastic (Young's) Modulus88 GPa12.8 Msi
Shear Modulus33 GPa4.8 Msi
Bulk Modulus72 GPa10.4 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)290 MPa42.1 ksi
Yield Strength (0.2% offset)275 MPa39.9 ksi
Elongation at Break0.7%
Reduction in Area1%
Compressive Strength520 MPa75.4 ksi
Shear Strength190 MPa27.6 ksi
Fatigue Strength (Endurance Limit)100 MPa14.5 ksi
Fracture Toughness (K_IC)13 MPa·√m11.8 ksi·√in
Charpy V-Notch Impact (RT)2 J1.1 ft·lbf
Hardness, Brinell140 HB
Hardness, Rockwell B76 HRB
Hardness, Vickers147 HV

Thermal6

393.0-T6 is rated for continuous service to 250°C (482 °F). It conducts heat at 130 W/m·K (75.1 BTU/hr·ft·°F), worse than 65% of aluminum grades. Thermal expansion is 15.8 µm/m·K (8.78 µin/in·°F).

Thermal Conductivity130 W/m·K75.1 BTU/hr·ft·°F
Specific Heat Capacity960 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.8 µm/m·K8.8 µin/in·°F
Latent Heat of Fusion500 J/g215 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-60°C-76 °F

Electrical3

393.0-T6 conducts electricity at 24 % IACS, worse than 95% of aluminum grades.

Electrical Conductivity24 % IACS
Electrical Resistivity7.2×10⁻⁸ Ω·m2.83 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (43/100), worse than 65% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.81 V
Corrosion ResistanceFair43/100
Chemical Resistance SummaryAdequate in engine oils, coolants and dry atmospheres; the Cu and Ni content lowers resistance to salt spray and acidic/chloride media, so protective coatings are used for exposed service.

Sustainability4

Producing a kilogram of 393.0-T6 takes about 190 MJ of energy and emits 12 kg of CO₂ — less than 89% of aluminum grades. Typical recycled content is 30%.

Embodied Energy (primary production)190 MJ/kg81,685 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content30%

Manufacturability8

393.0-T6's machinability is poor (22/100, worse than 98% of aluminum grades); weldability poor (25/100); formability not recommended (5/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityPoor25/100
Formability (cold)Not recommended5/100
CastabilityVery good70/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair35/100
Anodizing Responsepoor — very high Si gives dark grey, non-uniform films; hard anodizing of piston crowns/ring grooves is possible but coating quality and thickness are limited

Common Calculations5

Specific Strength (UTS / density)calculated107 kN·m/kg
Specific Stiffness (E / density)calculated32.6 MN·m/kg
Modulus of Resiliencecalculated430 kJ/m³
Thermal Diffusivitycalculated50.2 mm²/s
Thermal Shock Resistance Indexcalculated27

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 393.0-T6

Is 393.0 easy to machine?

Treat as an abrasive metal-matrix composite: PCD or CVD-diamond tooling, high speed / light feed, flood coolant; carbide life is measured in minutes.

Can 393.0 be welded?

Poor — fusion welding causes hot cracking and coarse Si; repair only by specialized TIG with 4047/4145 filler and preheat, or avoid entirely.

Can 393.0 be formed, bent or molded?

Permanent mold, low-pressure or squeeze casting with phosphorus refinement, ~750–800 °C pour and controlled cooling to keep primary Si fine and evenly dispersed; not a die-casting-friendly or wrought alloy.

What surface finishes work on 393.0?

Hard anodize gives thin dark films only; ring grooves are usually hard-anodized or Ni-plated, skirts tin-plated or graphite/moly coated for scuff resistance.

393.0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Siprimary Si; P-refined for fine particle size21 – 2322
Cu0.7 – 1.10.9
Mg0.7 – 1.31
Nielevated-temperature aluminides2 – 2.52.2
Fe≤ 1.3—
Mn≤ 0.1—
Cr≤ 0.1—
Zn≤ 0.1—
Ti0.1 – 0.20.15
Others (each)each≤ 0.05—
Others (total)total≤ 0.15—
Albalance—

393.0-T6 — frequently asked

What is 393.0-T6 used for?

393.0-T6 is typically used for performance engine pistons, cylinder liners and wear plates. In short: lowest-expansion cast aluminum; highest wear resistance; needs diamond tooling.

What is the yield strength of 393.0-T6?

393.0-T6 has a typical yield strength of 275 MPa (39.9 ksi) and a tensile strength of 290 MPa (42.1 ksi) — stronger than 70% of aluminum grades. Strength varies by condition: see the 4 listed tempers.

Is 393.0-T6 easy to machine?

Not especially — machinability is rated poor (22/100, worse than 98% of aluminum grades). Treat as an abrasive metal-matrix composite: PCD or CVD-diamond tooling, high speed / light feed, flood coolant; carbide life is measured in minutes.

Can 393.0-T6 be welded?

Not readily — weldability is rated poor (25/100). Poor — fusion welding causes hot cracking and coarse Si; repair only by specialized TIG with 4047/4145 filler and preheat, or avoid entirely.

What surface finishes work on 393.0-T6?

Hard anodize gives thin dark films only; ring grooves are usually hard-anodized or Ni-plated, skirts tin-plated or graphite/moly coated for scuff resistance.

Can 393.0-T6 be formed, bent or molded?

Permanent mold, low-pressure or squeeze casting with phosphorus refinement, ~750–800 °C pour and controlled cooling to keep primary Si fine and evenly dispersed; not a die-casting-friendly or wrought alloy.

What is the maximum service temperature of 393.0-T6?

393.0-T6 is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 393.0-T6 and 393.0-F?

T6 is the default condition — standard condition for high-output pistons: maximum room- and elevated-temperature strength with best wear resistance. F: lowest-cost condition for wear parts where dimensional stability after machining is not critical. Yield strength is 275 MPa in T6 versus 200 MPa in F.

Sources

  1. Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot (Pink Sheets) — The Aluminum Association (2018)
  2. ASTM B108 / B26 — Aluminum-Alloy Permanent Mold and Sand Castings — ASTM International (2021)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  5. ASM Handbook Vol. 15 — Casting — ASM International (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.