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Aluminum 295.0-T62

Temper

AA 295.0 · UNS A02950 · also C4A

T62 = t6, heat treated by the user

Choose when peak tensile/yield strength is required and low elongation is acceptable.

Standard cost $$

Values for the T62 condition

Other 295.0 tempers and conditions

295.0 is listed in 5 conditions; see the grade overview at 295.0.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Only for non-structural or pre-machining stock; 295.0 is normally heat treated because as-cast strength is low.85145355 HB34 % IACS
Solution heat treated and naturally aged
Pick when maximum ductility and impact tolerance matter more than strength (fittings, brackets subject to shock).1102208.560 HB35 % IACS
Solution heat treated and overaged (stabilized)
Use where dimensional stability at elevated temperature and reduced residual stress matter more than peak strength.130200565 HB42 % IACS
T6Default
Solution heat treated and artificially aged
Standard general-purpose condition: best strength/ductility/machinability balance for engineering castings.165250575 HB37 % IACS
T62This page
T6, heat treated by the user
Choose when peak tensile/yield strength is required and low elongation is acceptable.220285290 HB38 % IACS

What is 295.0-T62?

295.0-T62 is 295.0 in the T62 temper — choose when peak tensile/yield strength is required and low elongation is acceptable. 295.0-T62 has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 285 MPa (41.3 ksi) — stronger than 59% of aluminum grades. Elongation at break is 2% and the elastic modulus is 70 GPa (10.2 Msi). 295.0-T62 has a density of 2.81 g/cm³ (0.102 lb/in³), heavier than 86% of aluminum grades. It melts at 521°C (970 °F). T6 is the default condition FabDigit quotes; T62 is available on request or by drawing note.

Advantages

  • Easy to machine — 75/100, better than 86% of aluminum grades

Limitations

  • Limited ductility — 2%, worse than 87% of aluminum grades
  • Low fracture toughness — 17 MPa·√m (15.5 ksi·√in), worse than 83% of aluminum grades
  • Limited formability — 10/100, worse than 80% of aluminum grades
  • Difficult to weld — 25/100, worse than 76% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

295.0-T62 properties

Typical room-temperature values for 295.0-T62; 15 are specific to this condition. Other listed values are 295.0 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

295.0-T62 has a density of 2.81 g/cm³ (0.102 lb/in³), heavier than 86% of aluminum grades. It melts at 521°C (970 °F).

Density2.81 g/cm³0.1 lb/in³
Melting Point (Solidus)521°C970 °F
Liquidus Temperature645°C1,193 °F

Mechanical13

295.0-T62 has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 285 MPa (41.3 ksi) — stronger than 59% of aluminum grades. Elongation at break is 2% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)285 MPa41.3 ksi
Yield Strength (0.2% offset)220 MPa31.9 ksi
Elongation at Break2%
Compressive Strength225 MPa32.6 ksi
Shear Strength230 MPa33.4 ksi
Fatigue Strength (Endurance Limit)55 MPa8 ksi
Fracture Toughness (K_IC)17 MPa·√m15.5 ksi·√in
Charpy V-Notch Impact (RT)2 J1.5 ft·lbf
Hardness, Brinell90 HB

Thermal6

295.0-T62 is rated for continuous service to 150°C (302 °F). It conducts heat at 151 W/m·K (87.2 BTU/hr·ft·°F), better than 63% of aluminum grades. Thermal expansion is 23 µm/m·K (12.8 µin/in·°F).

Thermal Conductivity151 W/m·K87.2 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23 µm/m·K12.8 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

295.0-T62 conducts electricity at 38 % IACS, better than 61% of aluminum grades.

Electrical Conductivity38 % IACS
Electrical Resistivity4.54×10⁻⁸ Ω·m1.79 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (40/100), worse than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceFair40/100
Chemical Resistance SummaryGood in dry air and neutral atmospheres; the ~4.5% Cu makes it susceptible to pitting and intergranular attack in chlorides/seawater and to attack by acids and strong alkalis — coat or paint for outdoor and marine service.

Sustainability4

Producing a kilogram of 295.0-T62 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 40%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content40%

Manufacturability8

295.0-T62's machinability is very good (75/100, better than 86% of aluminum grades); weldability poor (25/100); formability not recommended (10/100).

MachinabilityVery good75/100
Machinability Rating (AISI 1212 = 100 %)200%
WeldabilityPoor25/100
Formability (cold)Not recommended10/100
CastabilityFair50/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair45/100
Anodizing Responsefair — hard/clear anodizing is dull and grey-brown because of the high copper; suitable for protective (chromic/sulphuric) coatings, not decorative

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 295.0-T62

Is 295.0 easy to machine?

Machines very freely with sharp carbide/PCD tooling, high speeds and flood coolant; T62 gives the cleanest, chip-free finish, T4 tends to be gummier.

Can 295.0 be welded?

Poor fusion weldability — the Al-Cu composition is hot-crack prone; repair by GTAW with 4043/2319 filler only with preheat, and re-solution-treat and age if properties must be restored.

Can 295.0 be formed, bent or molded?

Sand (and plaster/permanent-mold) casting only; wide freezing range demands generous risering, directional solidification and clean degassed melt to avoid shrinkage porosity and hot tears.

What surface finishes work on 295.0?

Takes chromic/sulphuric protective anodize but with a dull grey-brown tint; usually shot-blasted then chromate-conversion coated and painted, or nickel/electroless-plated for wear.

295.0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.7 – 1.51.1
Cuprincipal strengthening addition4 – 54.5
Feimpurity limit≤ 10.4
Mn≤ 0.350.1
Mg≤ 0.03—
Zn≤ 0.35—
Tigrain refinement≤ 0.250.1
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

295.0-T62 — frequently asked

What is 295.0-T62 used for?

295.0-T62 is typically used for machine castings, flanges and general hardware. In short: balanced strength and machinability; heat-treatable sand casting alloy; poor fusion weldability.

What is the yield strength of 295.0-T62?

295.0-T62 has a typical yield strength of 220 MPa (31.9 ksi) and a tensile strength of 285 MPa (41.3 ksi) — stronger than 59% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is 295.0-T62 easy to machine?

Yes — machinability is rated very good (75/100, better than 86% of aluminum grades). Machines very freely with sharp carbide/PCD tooling, high speeds and flood coolant; T62 gives the cleanest, chip-free finish, T4 tends to be gummier.

Can 295.0-T62 be welded?

Not readily — weldability is rated poor (25/100). Poor fusion weldability — the Al-Cu composition is hot-crack prone; repair by GTAW with 4043/2319 filler only with preheat, and re-solution-treat and age if properties must be restored.

What surface finishes work on 295.0-T62?

Takes chromic/sulphuric protective anodize but with a dull grey-brown tint; usually shot-blasted then chromate-conversion coated and painted, or nickel/electroless-plated for wear.

Can 295.0-T62 be formed, bent or molded?

Sand (and plaster/permanent-mold) casting only; wide freezing range demands generous risering, directional solidification and clean degassed melt to avoid shrinkage porosity and hot tears.

What is the maximum service temperature of 295.0-T62?

295.0-T62 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 295.0-T6 and 295.0-F?

T6 is the default condition — standard general-purpose condition: best strength/ductility/machinability balance for engineering castings. F: only for non-structural or pre-machining stock; 295.0 is normally heat treated because as-cast strength is low. Yield strength is 165 MPa in T6 versus 85 MPa in F.

Sources

  1. ASTM B26/B26M — Aluminum-Alloy Sand Castings — ASTM International (2018)
  2. Aluminum Association Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot ('Pink Sheets') — The Aluminum Association (2018)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  5. SAE J452 / AMS 4230 (295.0 casting practice references) — SAE International (2015)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.