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Aluminum 295.0 vs 319

Aluminum · grade comparison

Aluminum 295.0 and 319 are both aluminum grades. 295.0 is the stronger of the two: yield strength 165 MPa (23.9 ksi) against 124 MPa (18 ksi) for 319, about 33% more; tensile strength follows at 250 MPa (36.3 ksi) vs 186 MPa (27 ksi). 295.0 is the more ductile: elongation 5% versus 2% for 319, and 295.0 is harder (75 HB vs 70 HB). 319 is stiffer (74 GPa vs 70 GPa) and 319 runs hotter in service (200°C vs 150°C continuous). On the shop floor, 319 welds better (good vs poor) and 319 sits in a lower cost tier (budget, $) than 295.0 (standard, $$).

295.0Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

319Choose it when the part sees heat, or when it will be welded.

295.0 vs 319: properties

295.0319

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
74 GPa10.7 Msi

Shear Modulus

26 GPa3.8 Msi
27.5 GPa4 Msi

Bulk Modulus

70 GPa10.2 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

250 MPa36.3 ksi
186 MPa27 ksi

Yield Strength (0.2% offset)

165 MPa23.9 ksi
124 MPa18 ksi

Elongation at Break

5%
2%

Compressive Strength

170 MPa24.7 ksi
—

Shear Strength

207 MPa30 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

50 MPa7.3 ksi
69 MPa10 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
19 MPa·√m17.3 ksi·√in

Hardness, Brinell

75 HB
70 HB

Same in both: Poisson's Ratio 0.33 · Charpy V-Notch Impact (RT) 4 J3 ft·lbf

Physical

Density and transition temperatures.

Density

2.81 g/cm³0.1 lb/in³
2.79 g/cm³0.1 lb/in³

Liquidus Temperature

645°C1,193 °F
604°C1,119 °F

Same in both: Melting Point (Solidus) 521°C970 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
109 W/m·K63 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23 µm/m·K12.8 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

37 % IACS
27 % IACS

Electrical Resistivity

4.66×10⁻⁸ Ω·m1.83 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.75 V
-0.78 V

Corrosion Resistance

42 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

200%
130%

Weldability

25 / 100
55 / 100

Formability (cold)

10 / 100
5 / 100

Castability

50 / 100
90 / 100

Brazeability / Solderability

20 / 100
25 / 100

Polishability

45 / 100
40 / 100

Same in both: Machinability 72 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Typical Recycled Content

40%
75%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

89 kN·m/kg
67 kN·m/kg

Specific Stiffness (E / density)

24.9 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

194 kJ/m³
104 kJ/m³

Thermal Diffusivity

55.8 mm²/s
40.6 mm²/s

Thermal Shock Resistance Index

23
13

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale319295.0

Manufacturing and finishing

Capability295.0319
CNC machining—Yes
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Cerakote—Yes
Chem Film (Alodine)—Yes
DLC—Yes
E-Coating—Yes
Electropolishing—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

295.0 vs 319 — frequently asked

Is 295.0 stronger than 319?

Yes. 295.0 has a typical yield strength of 165 MPa (23.9 ksi) against 124 MPa (18 ksi) for 319 — about 33% more. Tensile strength is 250 MPa (36.3 ksi) vs 186 MPa (27 ksi).

Which is cheaper, 295.0 or 319?

319 is the lower-cost material: it sits in the budget tier ($) while 295.0 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 295.0 or 319?

319. Its weldability rates good (55/100) against poor (25/100) for 295.0.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 295.0 and 319 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.