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Copper Alloy C96300-M04

Finish state

UNS C96300

M04 = as pressure die cast

For small, near-net-shape marine components where surface finish and dimensional accuracy matter.

High cost $$$$

Values for the M04 condition

Other C96300 tempers and conditions

C96300 is listed in 5 conditions; see the grade overview at C96300.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Stress relieved
Use when machining distortion or residual-stress-driven cracking must be minimized before service.25045522130 HB7 % IACS
M01Default
As sand cast
Standard as-cast sand casting condition for valve bodies, pump casings and marine fittings.27547018140 HB6.5 % IACS
M04This page
As pressure die cast
For small, near-net-shape marine components where surface finish and dimensional accuracy matter.28048018145 HB6.5 % IACS
As continuous cast
Continuous-cast bar/tube stock for machined marine hardware; sound, uniform structure.28549020145 HB6.5 % IACS
As centrifugally cast
Pick for tubular/ring shapes needing denser, finer-grained metal and slightly higher strength.29050020150 HB6.5 % IACS

What is C96300-M04?

C96300-M04 is C96300 supplied in the M04 condition — for small, near-net-shape marine components where surface finish and dimensional accuracy matter. C96300-M04 has a yield strength of 280 MPa (40.6 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 59% of copper alloy grades. Elongation at break is 18% and the elastic modulus is 145 GPa (21 Msi). C96300-M04 has a density of 8.9 g/cm³ (0.322 lb/in³), heavier than 77% of copper alloy grades. It melts at 1,165°C (2,129 °F). M01 is the default condition FabDigit quotes; M04 is available on request or by drawing note.

Advantages

  • Stiff — 145 GPa (21 Msi), better than 97% of copper alloy grades
  • Good corrosion resistance — 78/100, better than 94% of copper alloy grades
  • Readily welded — 75/100, better than 89% of copper alloy grades
  • High service temperature — 300°C (572 °F), better than 85% of copper alloy grades

Limitations

  • High embodied carbon — 6.5 kg CO₂/kg, worse than 94% of copper alloy grades
  • Low electrical conductivity — 6.5 % IACS, worse than 91% of copper alloy grades
  • Poor heat conductor — 33 W/m·K (19.1 BTU/hr·ft·°F), worse than 89% of copper alloy grades
  • Limited formability — 18/100, worse than 75% of copper alloy grades

C96300-M04 properties

Typical room-temperature values for C96300-M04; 21 are specific to this condition. Other listed values are C96300 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C96300-M04 has a density of 8.9 g/cm³ (0.322 lb/in³), heavier than 77% of copper alloy grades. It melts at 1,165°C (2,129 °F).

Density8.9 g/cm³0.32 lb/in³
Melting Point (Solidus)1,165°C2,129 °F
Liquidus Temperature1,205°C2,201 °F

Mechanical15

C96300-M04 has a yield strength of 280 MPa (40.6 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 59% of copper alloy grades. Elongation at break is 18% and the elastic modulus is 145 GPa (21 Msi).

Elastic (Young's) Modulus145 GPa21 Msi
Shear Modulus55 GPa8 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)480 MPa69.6 ksi
Yield Strength (0.2% offset)280 MPa40.6 ksi
Elongation at Break18%
Reduction in Area20%
Compressive Strength290 MPa42.1 ksi
Shear Strength305 MPa44.2 ksi
Fatigue Strength (Endurance Limit)155 MPa22.5 ksi
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell145 HB
Hardness, Rockwell B78 HRB
Hardness, Vickers152 HV

Thermal6

C96300-M04 is rated for continuous service to 300°C (572 °F). It conducts heat at 33 W/m·K (19.1 BTU/hr·ft·°F), worse than 89% of copper alloy grades. Thermal expansion is 15.5 µm/m·K (8.61 µin/in·°F).

Thermal Conductivity33 W/m·K19.1 BTU/hr·ft·°F
Specific Heat Capacity380 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.5 µm/m·K8.6 µin/in·°F
Latent Heat of Fusion210 J/g90.3 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-196°C-321 °F

Electrical3

C96300-M04 conducts electricity at 6.5 % IACS, worse than 91% of copper alloy grades.

Electrical Conductivity6.5 % IACS
Electrical Resistivity2.65×10⁻⁷ Ω·m10.4 µΩ·in
Magnetic Responsenon-magnetic (very low permeability; slightly raised by Fe additions)

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 94% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent in flowing seawater, brackish water and neutral salts; good resistance to impingement and biofouling; attacked by oxidizing acids, ammonia/amines, sulfides and polluted stagnant seawater.

Sustainability4

Producing a kilogram of C96300-M04 takes about 78 MJ of energy and emits 6.5 kg of CO₂ — more than 90% of copper alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)78 MJ/kg33,534 BTU/lb
Embodied Carbon (primary production)6.5 kg CO₂/kg
Embodied Water350 L/kg41.9 gal/lb
Typical Recycled Content40%

Manufacturability8

C96300-M04's machinability is poor (28/100, worse than 78% of copper alloy grades); weldability very good (75/100); formability poor (18/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityVery good75/100
Formability (cold)Poor18/100
CastabilityGood60/100
Brazeability / SolderabilityVery good70/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper alloy, not anodizable; use pickling/passivation or protective coatings

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C96300-M04

Is C96300 easy to machine?

Gummy and work-hardening — use sharp, positive-rake carbide, heavy positive feed, rigid setups and generous coolant; avoid dwelling.

Can C96300 be welded?

Readily GTAW/GMAW welded with 70-30 type Cu-Ni filler (ERCuNi); keep surfaces free of sulfur/oil, use low heat input and no preheat.

Can C96300 be formed, bent or molded?

Cast product only — requires clean, deoxidized melt (Nb/Mn/Si control), high pouring temperature and heavy risering to avoid shrinkage porosity.

What surface finishes work on C96300?

Not anodizable; pickle/passivate, then leave bare for seawater (self-healing oxide) or apply epoxy/antifouling-compatible coatings; polishes to a bright, tarnish-resistant finish.

C96300 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Niincludes Co18 – 2220
Fe0.5 – 1.51
Mn0.25 – 1.50.8
Nbcolumbium, strengthener/deoxidizer0.5 – 1.51
Si≤ 0.150.1
C≤ 0.150.05
S≤ 0.02—
P≤ 0.02—
Pb≤ 0.01—
Curemainder, nominally ~76%balance—

C96300-M04 — frequently asked

What is C96300-M04 used for?

C96300-M04 is typically used for marine valve trim, pump impellers and industrial seawater fittings. In short: mid-nickel cast Cu-Ni; weldable seawater castings; between 90-10 and 70-30.

What is the yield strength of C96300-M04?

C96300-M04 has a typical yield strength of 280 MPa (40.6 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 59% of copper alloy grades. Strength varies by condition: see the 5 listed tempers.

Is C96300-M04 easy to machine?

Not especially — machinability is rated poor (28/100, worse than 78% of copper alloy grades). Gummy and work-hardening — use sharp, positive-rake carbide, heavy positive feed, rigid setups and generous coolant; avoid dwelling.

Can C96300-M04 be welded?

Yes — weldability is rated very good (75/100). Readily GTAW/GMAW welded with 70-30 type Cu-Ni filler (ERCuNi); keep surfaces free of sulfur/oil, use low heat input and no preheat.

What surface finishes work on C96300-M04?

Not anodizable; pickle/passivate, then leave bare for seawater (self-healing oxide) or apply epoxy/antifouling-compatible coatings; polishes to a bright, tarnish-resistant finish.

Can C96300-M04 be formed, bent or molded?

Cast product only — requires clean, deoxidized melt (Nb/Mn/Si control), high pouring temperature and heavy risering to avoid shrinkage porosity.

What is the maximum service temperature of C96300-M04?

C96300-M04 is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C96300-M01 and C96300-SR?

M01 is the default condition — standard as-cast sand casting condition for valve bodies, pump casings and marine fittings. SR: use when machining distortion or residual-stress-driven cracking must be minimized before service. Yield strength is 275 MPa in M01 versus 250 MPa in SR.

Sources

  1. ASTM B369 — Copper-Nickel Alloy Castings — ASTM International (2021)
  2. CDA Alloy Database — Cast Copper-Nickel Alloys (C96xxx) — Copper Development Association (2023)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. Guide to the Use of Copper-Nickel Alloys in Marine Service — Nickel Institute / CDA (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.