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Copper Alloy C96300 vs C96800

Copper Alloy · grade comparison

Copper Alloy C96300 and C96800 are both copper alloy grades. C96800 is the stronger of the two: yield strength 655 MPa (95 ksi) against 275 MPa (39.9 ksi) for C96300, about 138% more; tensile strength follows at 790 MPa (115 ksi) vs 470 MPa (68.2 ksi). In exchange, C96300 is the more ductile: elongation 18% versus 6% for C96800, and C96800 is harder (285 HB vs 140 HB). C96300 runs hotter in service (300°C vs 260°C continuous) and C96800 conducts electricity better (8 % IACS vs 6.5 % IACS). On the shop floor, C96800 machines more easily (good vs poor) and C96300 welds better (very good vs poor).

C96300Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C96800Choose it when strength drives the design, or when the part is machined in volume.

C96300 vs C96800: properties

C96300C96800

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

145 GPa21 Msi
140 GPa20.3 Msi

Shear Modulus

55 GPa8 Msi
53 GPa7.7 Msi

Bulk Modulus

140 GPa20.3 Msi
117 GPa17 Msi

Poisson's Ratio

0.33
0.31

Tensile Strength (Ultimate)

470 MPa68.2 ksi
790 MPa115 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
655 MPa95 ksi

Elongation at Break

18%
6%

Reduction in Area

20%
10%

Compressive Strength

285 MPa41.3 ksi
700 MPa102 ksi

Shear Strength

300 MPa43.5 ksi
470 MPa68.2 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
270 MPa39.2 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
14 J10.3 ft·lbf

Hardness, Brinell

140 HB
285 HB

Hardness, Rockwell B

76 HRB
—

Hardness, Vickers

147 HV
300 HV

Hardness, Rockwell C

—
30 HRC

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,165°C2,129 °F
1,030°C1,886 °F

Liquidus Temperature

1,205°C2,201 °F
1,100°C2,012 °F

Same in both: Density 8.9 g/cm³0.32 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

33 W/m·K19.1 BTU/hr·ft·°F
35 W/m·K20.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

15.5 µm/m·K8.6 µin/in·°F
16.5 µm/m·K9.2 µin/in·°F

Max Service Temperature (continuous)

300°C572 °F
260°C500 °F

Same in both: Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Latent Heat of Fusion 210 J/g90.3 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6.5 % IACS
8 % IACS

Electrical Resistivity

2.65×10⁻⁷ Ω·m10.4 µΩ·in
2.15×10⁻⁷ Ω·m8.46 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
76 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
50%

Weldability

75 / 100
30 / 100

Formability (cold)

18 / 100
25 / 100

Brazeability / Solderability

70 / 100
65 / 100

Polishability

70 / 100
80 / 100

Same in both: Castability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

78 MJ/kg33,534 BTU/lb
72 MJ/kg30,954 BTU/lb

Embodied Carbon (primary production)

6.5 kg CO₂/kg
5.2 kg CO₂/kg

Embodied Water

350 L/kg41.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

40%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

53 kN·m/kg
89 kN·m/kg

Specific Stiffness (E / density)

16.3 MN·m/kg
15.7 MN·m/kg

Modulus of Resilience

261 kJ/m³
1,532 kJ/m³

Thermal Diffusivity

9.8 mm²/s
10.3 mm²/s

Thermal Shock Resistance Index

7
12

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC96300C96800

Manufacturing and finishing

CapabilityC96300C96800
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C96300 vs C96800 — frequently asked

Is C96800 stronger than C96300?

Yes. C96800 has a typical yield strength of 655 MPa (95 ksi) against 275 MPa (39.9 ksi) for C96300 — about 138% more. Tensile strength is 790 MPa (115 ksi) vs 470 MPa (68.2 ksi).

Which is cheaper, C96300 or C96800?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C96300 or C96800?

C96800. Its machinability rates good (55/100) against poor (28/100) for C96300; for welding the order is C96300 first (very good, 75/100) then C96800 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C96300 and C96800 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.