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Aluminum AC4B-T6

Temper

JIS AC4B

T6 = solution heat treated and artificially aged

Highest strength condition for AC4B; choose for loaded housings and pressure parts, accepting distortion risk and heat-treat cost.

Standard cost $$

Values for the T6 condition

Other AC4B tempers and conditions

AC4B is listed in 4 conditions; see the grade overview at AC4B.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
FDefault
As fabricated
Default and cheapest condition; use where moderate strength and good dimensional stability after machining are enough.110180275 HB27 % IACS
Cooled from hot working and artificially aged
Low-cost ageing only (no solution treatment): raises hardness and stabilises dimensions with minimal distortion risk.1502101.582 HB28 % IACS
Solution heat treated and overaged (stabilized)
Overaged for maximum dimensional stability at elevated temperature; some strength traded for stability and slightly better ductility.1702402.585 HB29 % IACS
T6This page
Solution heat treated and artificially aged
Highest strength condition for AC4B; choose for loaded housings and pressure parts, accepting distortion risk and heat-treat cost.185275292 HB25 % IACS

What is AC4B-T6?

AC4B-T6 is AC4B in the T6 temper — highest strength condition for AC4B; choose for loaded housings and pressure parts, accepting distortion risk and heat-treat cost. AC4B-T6 has a yield strength of 185 MPa (26.8 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 53% of aluminum grades. Elongation at break is 2% and the elastic modulus is 74 GPa (10.7 Msi). AC4B-T6 has a density of 2.79 g/cm³ (0.101 lb/in³), heavier than 77% of aluminum grades. It melts at 516°C (961 °F). F is the default condition FabDigit quotes; T6 is available on request or by drawing note.

Advantages

  • Easy to machine — 75/100, better than 86% of aluminum grades

Limitations

  • Poor heat conductor — 104 W/m·K (60.1 BTU/hr·ft·°F), worse than 92% of aluminum grades
  • Low electrical conductivity — 25 % IACS, worse than 92% of aluminum grades
  • Hard to polish — 40/100, worse than 91% of aluminum grades
  • Limited ductility — 2%, worse than 87% of aluminum grades
  • Low fracture toughness — 17 MPa·√m (15.5 ksi·√in), worse than 83% of aluminum grades

AC4B-T6 properties

Typical room-temperature values for AC4B-T6; 13 are specific to this condition. Other listed values are AC4B reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

AC4B-T6 has a density of 2.79 g/cm³ (0.101 lb/in³), heavier than 77% of aluminum grades. It melts at 516°C (961 °F).

Density2.79 g/cm³0.1 lb/in³
Melting Point (Solidus)516°C961 °F
Liquidus Temperature604°C1,119 °F

Mechanical12

AC4B-T6 has a yield strength of 185 MPa (26.8 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 53% of aluminum grades. Elongation at break is 2% and the elastic modulus is 74 GPa (10.7 Msi).

Elastic (Young's) Modulus74 GPa10.7 Msi
Shear Modulus27.5 GPa4 Msi
Bulk Modulus72 GPa10.4 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)275 MPa39.9 ksi
Yield Strength (0.2% offset)185 MPa26.8 ksi
Elongation at Break2%
Shear Strength210 MPa30.5 ksi
Fatigue Strength (Endurance Limit)75 MPa10.9 ksi
Fracture Toughness (K_IC)17 MPa·√m15.5 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell92 HB

Thermal6

AC4B-T6 is rated for continuous service to 150°C (302 °F). It conducts heat at 104 W/m·K (60.1 BTU/hr·ft·°F), worse than 92% of aluminum grades. Thermal expansion is 21.5 µm/m·K (11.9 µin/in·°F).

Thermal Conductivity104 W/m·K60.1 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.5 µm/m·K11.9 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-195°C-319 °F

Electrical3

AC4B-T6 conducts electricity at 25 % IACS, worse than 92% of aluminum grades.

Electrical Conductivity25 % IACS
Electrical Resistivity6.9×10⁻⁸ Ω·m2.72 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (38/100), worse than 79% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.81 V
Corrosion ResistanceFair38/100
Chemical Resistance SummaryFair in neutral atmospheres and oils/coolants; the 2–4 % Cu makes it noticeably less resistant than Al-Si-Mg castings in chloride and marine environments, and it is attacked by strong acids and alkalis. Protective coating or painting is normal for outdoor use.

Sustainability4

Producing a kilogram of AC4B-T6 takes about 150 MJ of energy and emits 11.5 kg of CO₂ — less than 97% of aluminum grades. Typical recycled content is 85%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)11.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content85%

Manufacturability6

AC4B-T6's machinability is very good (75/100, better than 86% of aluminum grades); weldability fair (45/100).

MachinabilityVery good75/100
WeldabilityFair45/100
CastabilityExcellent85/100
Brazeability / SolderabilityPoor25/100
PolishabilityFair40/100
Anodizing Responsepoor — high Si plus 2–4 % Cu gives dark grey, patchy and porous films; only hard/functional or chromic pretreatment coatings are practical, decorative anodizing is not recommended

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AC4B-T6

Is AC4B easy to machine?

Machines well with sharp PCD or polished-carbide tools and flood coolant; Si particles are abrasive so PCD is preferred for volume work, and chips are short and easy to clear.

Can AC4B be welded?

TIG/MIG repair possible with 4043/4047 filler but the 2–4 % Cu gives real hot-cracking and porosity risk; preheat 150–200 °C and re-solution/age if T6 properties are required.

Can AC4B be formed, bent or molded?

Foundry alloy only — excellent fluidity and feeding for sand, gravity and low-pressure permanent-mold casting; use Sr/Na modification and Ti-B refinement, and degas well since Cu-Si melts pick up hydrogen readily.

What surface finishes work on AC4B?

Decorative anodizing is not viable (dark, mottled film); use chromate/trivalent conversion coating, powder coat or paint, and impregnate for pressure tightness on porous sections.

AC4B chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiJIS H5202 AC4B7 – 108.5
Cu2 – 43
Mg≤ 0.50.2
Zn≤ 10.3
Fehigher Fe embrittles; keep low for T6≤ 10.6
Mn≤ 0.50.2
Ni≤ 0.35—
Tigrain refiner≤ 0.20.1
Sn≤ 0.1—
Pb≤ 0.1—
Albalance—

AC4B-T6 — frequently asked

What is AC4B-T6 used for?

AC4B-T6 is typically used for cylinder heads, pump housings and compressor parts. In short: best machinability in family; cu-strengthened, lower corrosion resistance; economical gravity-cast alloy.

What is the yield strength of AC4B-T6?

AC4B-T6 has a typical yield strength of 185 MPa (26.8 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 53% of aluminum grades. Strength varies by condition: see the 4 listed tempers.

Is AC4B-T6 easy to machine?

Yes — machinability is rated very good (75/100, better than 86% of aluminum grades). Machines well with sharp PCD or polished-carbide tools and flood coolant; Si particles are abrasive so PCD is preferred for volume work, and chips are short and easy to clear.

Can AC4B-T6 be welded?

With care — weldability is rated fair (45/100). TIG/MIG repair possible with 4043/4047 filler but the 2–4 % Cu gives real hot-cracking and porosity risk; preheat 150–200 °C and re-solution/age if T6 properties are required.

What surface finishes work on AC4B-T6?

Decorative anodizing is not viable (dark, mottled film); use chromate/trivalent conversion coating, powder coat or paint, and impregnate for pressure tightness on porous sections.

Can AC4B-T6 be formed, bent or molded?

Foundry alloy only — excellent fluidity and feeding for sand, gravity and low-pressure permanent-mold casting; use Sr/Na modification and Ti-B refinement, and degas well since Cu-Si melts pick up hydrogen readily.

What is the maximum service temperature of AC4B-T6?

AC4B-T6 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AC4B-F and AC4B-T6?

F is the default condition — default and cheapest condition; use where moderate strength and good dimensional stability after machining are enough. T6: highest strength condition for AC4B; choose for loaded housings and pressure parts, accepting distortion risk and heat-treat cost. Yield strength is 110 MPa in F versus 185 MPa in T6.

Sources

  1. JIS H 5202 Aluminium alloy castings — JSA (2010)
  2. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys (319.0/B319.0) — ASM International (1990)
  3. ASTM B26/B26M and Aluminum Association Pink Sheets (casting alloy registration) — ASTM / Aluminum Association (2018)
  4. GB/T 1173 (ZL107) — SAC (2013)
  5. ASM Handbook Vol.13B — Corrosion of Aluminum Alloys — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.