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Aluminum AC4A vs AC4B

Aluminum · grade comparison

Aluminum AC4A and AC4B are both aluminum grades. AC4A is the stronger of the two: yield strength 200 MPa (29 ksi) against 110 MPa (16 ksi) for AC4B, about 82% more; tensile strength follows at 260 MPa (37.7 ksi) vs 180 MPa (26.1 ksi). AC4A is the more ductile: elongation 3% versus 2% for AC4B, and AC4A is harder (90 HB vs 75 HB). AC4A is lighter (2.68 g/cm³ vs 2.79 g/cm³ for AC4B) and AC4A conducts heat better (150 W/m·K vs 109 W/m·K). On the shop floor, AC4B machines more easily (good vs fair) and AC4A welds better (good vs fair).

AC4AChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

AC4BChoose it when the part is machined in volume.

AC4A vs AC4B: properties

AC4AAC4B

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
74 GPa10.7 Msi

Shear Modulus

26.5 GPa3.8 Msi
27.5 GPa4 Msi

Bulk Modulus

70 GPa10.2 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

260 MPa37.7 ksi
180 MPa26.1 ksi

Yield Strength (0.2% offset)

200 MPa29 ksi
110 MPa16 ksi

Elongation at Break

3%
2%

Compressive Strength

205 MPa29.7 ksi
—

Shear Strength

180 MPa26.1 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
70 MPa10.2 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

90 HB
75 HB

Same in both: Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 18 MPa·√m16.4 ksi·√in

Physical

Density and transition temperatures.

Density

2.68 g/cm³0.1 lb/in³
2.79 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
516°C961 °F

Liquidus Temperature

596°C1,105 °F
604°C1,119 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

150 W/m·K86.7 BTU/hr·ft·°F
109 W/m·K63 BTU/hr·ft·°F

Latent Heat of Fusion

425 J/g183 BTU/lb
389 J/g167 BTU/lb

Min Service Temperature

-196°C-321 °F
-195°C-319 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
27 % IACS

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.81 V

Corrosion Resistance

58 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
68 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
—

Weldability

65 / 100
45 / 100

Formability (cold)

10 / 100
—

Castability

88 / 100
85 / 100

Polishability

45 / 100
40 / 100

Same in both: Brazeability / Solderability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

155 MJ/kg66,638 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

9.5 kg CO₂/kg
11.5 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

70%
85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

97 kN·m/kg
65 kN·m/kg

Modulus of Resilience

282 kJ/m³
82 kJ/m³

Thermal Diffusivity

58.1 mm²/s
40.6 mm²/s

Thermal Shock Resistance Index

26
12

Same in both: Specific Stiffness (E / density) 26.5 MN·m/kg

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC4AAC4B

Manufacturing and finishing

CapabilityAC4AAC4B
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC4A vs AC4B — frequently asked

Is AC4A stronger than AC4B?

Yes. AC4A has a typical yield strength of 200 MPa (29 ksi) against 110 MPa (16 ksi) for AC4B — about 82% more. Tensile strength is 260 MPa (37.7 ksi) vs 180 MPa (26.1 ksi).

Which is cheaper, AC4A or AC4B?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AC4A or AC4B?

AC4B. Its machinability rates good (68/100) against fair (50/100) for AC4A; for welding the order is AC4A first (good, 65/100) then AC4B (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC4A and AC4B side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.