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Aluminum 331.0-T6

Temper · default condition

AA 331.0 · UNS A03310

T6 = solution heat treated and artificially aged

Default high-strength condition: full solution + peak age for maximum hardness and wear resistance in pistons and highly loaded permanent-mold parts.

Standard cost $$

Values for the T6 condition

Other 331.0 tempers and conditions

331.0 is listed in 3 conditions; see the grade overview at 331.0.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Untreated permanent-mold castings; lowest cost, used where strength and dimensional stability at temperature are not critical.1101651.570 HB30 % IACS
Cooled from hot working and artificially aged
Pick when dimensional stability and growth resistance at engine temperature matter more than peak strength — the classic piston condition.150205185 HB29 % IACS
T6DefaultThis page
Solution heat treated and artificially aged
Default high-strength condition: full solution + peak age for maximum hardness and wear resistance in pistons and highly loaded permanent-mold parts.195250195 HB26 % IACS

What is 331.0-T6?

331.0-T6 is 331.0 in the T6 temper — default high-strength condition: full solution + peak age for maximum hardness and wear resistance in pistons and highly loaded permanent-mold parts. 331.0-T6 has a yield strength of 195 MPa (28.3 ksi) and a tensile strength of 250 MPa (36.3 ksi) — stronger than 51% of aluminum grades. Elongation at break is 1% and the elastic modulus is 79 GPa (11.5 Msi). 331.0-T6 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 538°C (1,000 °F).

Advantages

  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades

Limitations

  • Limited ductility — 1%, worse than 95% of aluminum grades
  • Limited formability — 5/100, worse than 94% of aluminum grades
  • Hard to polish — 40/100, worse than 91% of aluminum grades
  • Low electrical conductivity — 26 % IACS, worse than 90% of aluminum grades
  • Poor heat conductor — 110 W/m·K (63.6 BTU/hr·ft·°F), worse than 88% of aluminum grades

331.0-T6 properties

Typical room-temperature values for 331.0-T6; 11 are specific to this condition. Other listed values are 331.0 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

331.0-T6 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 538°C (1,000 °F).

Density2.72 g/cm³0.1 lb/in³
Melting Point (Solidus)538°C1,000 °F
Liquidus Temperature582°C1,080 °F

Mechanical10

331.0-T6 has a yield strength of 195 MPa (28.3 ksi) and a tensile strength of 250 MPa (36.3 ksi) — stronger than 51% of aluminum grades. Elongation at break is 1% and the elastic modulus is 79 GPa (11.5 Msi).

Elastic (Young's) Modulus79 GPa11.5 Msi
Shear Modulus30 GPa4.4 Msi
Bulk Modulus76 GPa11 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)250 MPa36.3 ksi
Yield Strength (0.2% offset)195 MPa28.3 ksi
Elongation at Break1%
Shear Strength195 MPa28.3 ksi
Fatigue Strength (Endurance Limit)90 MPa13.1 ksi
Hardness, Brinell95 HB

Thermal6

331.0-T6 is rated for continuous service to 200°C (392 °F). It conducts heat at 110 W/m·K (63.6 BTU/hr·ft·°F), worse than 88% of aluminum grades. Thermal expansion is 19.3 µm/m·K (10.7 µin/in·°F).

Thermal Conductivity110 W/m·K63.6 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)19.3 µm/m·K10.7 µin/in·°F
Latent Heat of Fusion460 J/g198 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

331.0-T6 conducts electricity at 26 % IACS, worse than 90% of aluminum grades.

Electrical Conductivity26 % IACS
Electrical Resistivity6.6×10⁻⁸ Ω·m2.6 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (42/100), worse than 69% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.8 V
Corrosion ResistanceFair42/100
Chemical Resistance SummaryGood in dry air, oils, fuels and glycol coolants with inhibitors; copper content lowers resistance to salt water and chloride-bearing condensate, and it is attacked by strong acids and alkalis. Protective coating or hard anodize recommended for marine or de-icing-salt exposure.

Sustainability4

Producing a kilogram of 331.0-T6 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 70%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content70%

Manufacturability8

331.0-T6's machinability is fair (40/100, worse than 81% of aluminum grades); weldability fair (35/100); formability not recommended (5/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityFair35/100
Formability (cold)Not recommended5/100
CastabilityExcellent90/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair40/100
Anodizing Responsepoor to fair — high silicon gives a dark grey, non-uniform decorative anodic film; hard (Type III) anodizing is used successfully on ring grooves and skirts for wear.

Common Calculations5

Specific Strength (UTS / density)calculated92 kN·m/kg
Specific Stiffness (E / density)calculated29 MN·m/kg
Modulus of Resiliencecalculated241 kJ/m³
Thermal Diffusivitycalculated42 mm²/s
Thermal Shock Resistance Indexcalculated18

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 331.0-T6

Is 331.0 easy to machine?

Machinable but abrasive — use PCD or polished-flute carbide tooling, high speed, light feed and copious coolant; expect short tool life on the primary silicon.

Can 331.0 be welded?

Fair at best: repair by TIG/GTAW with 4145 or 4047 filler, preheat 150–200 °C and re-age afterwards; the Cu+Mg content makes it hot-crack sensitive and weld zones lose T6 properties.

Can 331.0 be formed, bent or molded?

Permanent-mold (gravity die) casting alloy with excellent fluidity and low shrinkage; not cold formable — design for as-cast net shape with generous fillets and controlled die temperature.

What surface finishes work on 331.0?

Hard (Type III) anodize is used on ring grooves and skirts for wear; decorative anodizing turns dark grey because of the silicon, so painting, phosphating, tin or ferrous coatings are common alternatives.

331.0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sinear-eutectic; gives low CTE, wear resistance and fluidity11 – 1312
Cuage-hardening / elevated-temperature strength0.5 – 1.51
MgMg2Si precipitation hardening0.4 – 0.70.5
Nithermal stability of aluminides0.4 – 0.70.5
Feimpurity limit≤ 1—
Mnimpurity limit≤ 0.5—
Znimpurity limit≤ 0.5—
Tigrain refiner residual≤ 0.25—
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance; limits are approximate AA-registration values for 331.0 — verify against current Teal Sheets before certificationbalance—

331.0-T6 — frequently asked

What is 331.0-T6 used for?

331.0-T6 is typically used for engine pistons, cylinder heads, piston crowns and skirts for small engines, gravity-die cast compressor pistons, wear-resistant engine housings and dimensionally stable elevated-temperature castings. In short: classic permanent-mold piston alloy; wear-resistant, dimensionally stable; abrasive, low machinability score.

What is the yield strength of 331.0-T6?

331.0-T6 has a typical yield strength of 195 MPa (28.3 ksi) and a tensile strength of 250 MPa (36.3 ksi) — stronger than 51% of aluminum grades. Strength varies by condition: see the 3 listed tempers.

Is 331.0-T6 easy to machine?

Not especially — machinability is rated fair (40/100, worse than 81% of aluminum grades). Machinable but abrasive — use PCD or polished-flute carbide tooling, high speed, light feed and copious coolant; expect short tool life on the primary silicon.

Can 331.0-T6 be welded?

With care — weldability is rated fair (35/100). Fair at best: repair by TIG/GTAW with 4145 or 4047 filler, preheat 150–200 °C and re-age afterwards; the Cu+Mg content makes it hot-crack sensitive and weld zones lose T6 properties.

What surface finishes work on 331.0-T6?

Hard (Type III) anodize is used on ring grooves and skirts for wear; decorative anodizing turns dark grey because of the silicon, so painting, phosphating, tin or ferrous coatings are common alternatives.

Can 331.0-T6 be formed, bent or molded?

Permanent-mold (gravity die) casting alloy with excellent fluidity and low shrinkage; not cold formable — design for as-cast net shape with generous fillets and controlled die temperature.

What is the maximum service temperature of 331.0-T6?

331.0-T6 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 331.0-T6 and 331.0-F?

T6 is the default condition — default high-strength condition: full solution + peak age for maximum hardness and wear resistance in pistons and highly loaded permanent-mold parts. F: untreated permanent-mold castings; lowest cost, used where strength and dimensional stability at temperature are not critical. Yield strength is 195 MPa in T6 versus 110 MPa in F.

Sources

  1. Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot (Teal Sheets) — The Aluminum Association (2018)
  2. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Handbook Vol.15 — Casting — ASM International (2008)
  5. GB/T 1173 (comparison basis for ZL108/ZL109 piston alloys) — SAC (2013)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.