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Copper Alloy C90800-TQ50

Supply condition

UNS C90800 · ASTM B427 C90800

TQ50 = quench hardened and tempered

Choose when maximum hardness and wear/compressive capacity are needed for heavily loaded cut gears; ductility drops to ~2%.

High cost $$$$

Values for the TQ50 condition

Other C90800 tempers and conditions

C90800 is listed in 4 conditions; see the grade overview at C90800.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
M01Default
As sand cast
Standard as-cast sand-mould condition for gear blanks, worm wheels and bearing bushings.152303580 HB10.5 % IACS
As centrifugally cast
Pick for large worm-wheel rims and bushings needing sounder, denser metal than sand casting.170330685 HB10.5 % IACS
As continuous cast
Continuous-cast bar/tube stock — finest structure, most uniform properties, best for machined bushings and small gears.180345690 HB10.5 % IACS
TQ50This page
Quench hardened and tempered
Choose when maximum hardness and wear/compressive capacity are needed for heavily loaded cut gears; ductility drops to ~2%.2203802115 HB10 % IACS

What is C90800-TQ50?

C90800-TQ50 is C90800 supplied in the TQ50 condition — choose when maximum hardness and wear/compressive capacity are needed for heavily loaded cut gears; ductility drops to ~2%. C90800-TQ50 has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — weaker than 51% of copper alloy grades. Elongation at break is 2% and the elastic modulus is 105 GPa (15.2 Msi). C90800-TQ50 has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 58% of copper alloy grades. It melts at 854°C (1,569 °F). M01 is the default condition FabDigit quotes; TQ50 is available on request or by drawing note.

Limitations

  • Limited formability — 3/100, worse than 100% of copper alloy grades
  • Limited ductility — 2%, worse than 98% of copper alloy grades
  • Difficult to weld — 12/100, worse than 96% of copper alloy grades
  • Difficult to machine — 24/100, worse than 91% of copper alloy grades
  • High embodied carbon — 4.6 kg CO₂/kg, worse than 82% of copper alloy grades

C90800-TQ50 properties

Typical room-temperature values for C90800-TQ50; 21 are specific to this condition. Other listed values are C90800 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C90800-TQ50 has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 58% of copper alloy grades. It melts at 854°C (1,569 °F).

Density8.8 g/cm³0.32 lb/in³
Melting Point (Solidus)854°C1,569 °F
Liquidus Temperature1,000°C1,832 °F

Mechanical15

C90800-TQ50 has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — weaker than 51% of copper alloy grades. Elongation at break is 2% and the elastic modulus is 105 GPa (15.2 Msi).

Elastic (Young's) Modulus105 GPa15.2 Msi
Shear Modulus38 GPa5.5 Msi
Bulk Modulus108 GPa15.7 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)380 MPa55.1 ksi
Yield Strength (0.2% offset)220 MPa31.9 ksi
Elongation at Break2%
Reduction in Area3%
Compressive Strength520 MPa75.4 ksi
Shear Strength250 MPa36.3 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell115 HB
Hardness, Rockwell B68 HRB
Hardness, Vickers120 HV

Thermal6

C90800-TQ50 is rated for continuous service to 230°C (446 °F). It conducts heat at 45 W/m·K (26 BTU/hr·ft·°F), worse than 76% of copper alloy grades. Thermal expansion is 18 µm/m·K (10 µin/in·°F).

Thermal Conductivity45 W/m·K26 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18 µm/m·K10 µin/in·°F
Latent Heat of Fusion180 J/g77.4 BTU/lb
Max Service Temperature (continuous)230°C446 °F
Min Service Temperature-100°C-148 °F

Electrical3

C90800-TQ50 conducts electricity at 10 % IACS, worse than 74% of copper alloy grades.

Electrical Conductivity10 % IACS
Electrical Resistivity1.72×10⁻⁷ Ω·m6.77 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (66/100), better than 64% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.28 V
Corrosion ResistanceGood66/100
Chemical Resistance SummaryGood resistance to seawater, fresh water, neutral salts, steam and most lubricants/mineral oils; attacked by ammonia and amines (SCC risk), oxidizing acids, ferric/mercuric salts and moist sulfur compounds.

Sustainability4

Producing a kilogram of C90800-TQ50 takes about 62 MJ of energy and emits 4.6 kg of CO₂ — more than 76% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)62 MJ/kg26,655 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content35%

Manufacturability8

C90800-TQ50's machinability is poor (24/100, worse than 91% of copper alloy grades); weldability not recommended (12/100); formability not recommended (3/100).

MachinabilityPoor24/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityNot recommended12/100
Formability (cold)Not recommended3/100
CastabilityGood68/100
Brazeability / SolderabilityVery good70/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper alloy; use chemical patina, tin/nickel plating or clear lacquer instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C90800-TQ50

Is C90800 easy to machine?

Machines to a fine finish but is abrasive and chip-brittle (rating ~20% of free-cutting brass); use sharp positive-rake carbide, moderate speeds, generous coolant and rigid setups for gear hobbing.

Can C90800 be welded?

Fusion welding is not recommended (hot cracking, Sn loss); repair by low-heat braze or specialised phosphor-bronze TIG only with preheat and slow cooling.

Can C90800 be formed, bent or molded?

Casting-only alloy — long freezing range causes inverse tin segregation and microporosity, so use chills, generous risering and controlled pour temperature (~1120–1180 °C); no cold forming.

What surface finishes work on C90800?

Takes a good mechanical polish and bronze patina; tin, nickel or chromium plating is straightforward, anodizing is not applicable.

C90800 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sn11 – 1312
Pb≤ 0.25—
Zn≤ 0.25—
Fe≤ 0.15—
Niincluding Co≤ 0.5—
Sb≤ 0.2—
P≤ 0.30.05
S≤ 0.05—
Al≤ 0.01—
Si≤ 0.01—
CuCu + named elements ≥ 99.4%; Ni counted with Cu≥ 85 (balance)—

C90800-TQ50 — frequently asked

What is C90800-TQ50 used for?

C90800-TQ50 is typically used for worm gears, gear blanks and wear plates. In short: high-tin gear bronze; wear resistant, low ductility; hobs to fine finish.

What is the yield strength of C90800-TQ50?

C90800-TQ50 has a typical yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — weaker than 51% of copper alloy grades. Strength varies by condition: see the 4 listed tempers.

Is C90800-TQ50 easy to machine?

Not especially — machinability is rated poor (24/100, worse than 91% of copper alloy grades). Machines to a fine finish but is abrasive and chip-brittle (rating ~20% of free-cutting brass); use sharp positive-rake carbide, moderate speeds, generous coolant and rigid setups for gear hobbing.

Can C90800-TQ50 be welded?

Not readily — weldability is rated not recommended (12/100). Fusion welding is not recommended (hot cracking, Sn loss); repair by low-heat braze or specialised phosphor-bronze TIG only with preheat and slow cooling.

What surface finishes work on C90800-TQ50?

Takes a good mechanical polish and bronze patina; tin, nickel or chromium plating is straightforward, anodizing is not applicable.

Can C90800-TQ50 be formed, bent or molded?

Casting-only alloy — long freezing range causes inverse tin segregation and microporosity, so use chills, generous risering and controlled pour temperature (~1120–1180 °C); no cold forming.

What is the maximum service temperature of C90800-TQ50?

C90800-TQ50 is rated for continuous use to about 230°C (446 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C90800-M01 and C90800-TQ50?

M01 is the default condition — standard as-cast sand-mould condition for gear blanks, worm wheels and bearing bushings. TQ50: choose when maximum hardness and wear/compressive capacity are needed for heavily loaded cut gears; ductility drops to ~2%. Yield strength is 152 MPa in M01 versus 220 MPa in TQ50.

Sources

  1. ASTM B427 — Standard Specification for Gear Bronze Alloy Castings — ASTM International (2020)
  2. ASTM B505/B505M — Copper Alloy Continuous Castings — ASTM International (2018)
  3. CDA Alloy Datasheet C90800 (copper.org) — Copper Development Association (2023)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol. 15 — Casting (copper alloy foundry practice) — ASM International (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.