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Copper Alloy C90700 BJ-HIP

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UNS C90700 · AISI/SAE 65 · EN CuSn10

BJ-HIP = binder jetted, sintered and hot isostatically pressed

HIP closes residual pores for near-full density when pressure tightness or fatigue life is required.

High cost $$$$

Values for the BJ-HIP condition

Other C90700 tempers and conditions

C90700 is listed in 7 conditions; see the grade overview at C90700.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Binder jetted and sintered
Cost-effective route for complex small bearing/decorative parts; residual sintering porosity (3–8 %) lowers strength and conductivity.140270870 HB8.5 % IACS
M01Default
As sand cast
Use the standard sand cast gear-bronze condition for worm wheels, bushings and one-off castings to ASTM B427, giving 305 MPa tensile, 80 HB and 12 % elongation without further treatment.1523051280 HB10.9 % IACS
BJ-HIPThis page
Binder jetted, sintered and hot isostatically pressed
HIP closes residual pores for near-full density when pressure tightness or fatigue life is required.1603301880 HB10.5 % IACS
As centrifugally cast
Pick for bushings, sleeves and large-bore bearing blanks where a dense, directionally solidified wall is needed.1753301190 HB10.9 % IACS
As plaster cast
Chill casting refines the δ-network for higher strength and hardness in series-produced small gears and bushings.190340895 HB11 % IACS
As continuous cast
Most-stocked bar and tube form: dense, low-porosity stock for machined bearings, wear plates and nuts.2053459100 HB11 % IACS
Cast and heat treated
Use when maximum gear-tooth hardness and load capacity are required from a C90700 casting; ductility drops sharply.2503805120 HB11.5 % IACS

What is C90700 BJ-HIP?

C90700 BJ-HIP is C90700 in the BJ-HIP condition — hIP closes residual pores for near-full density when pressure tightness or fatigue life is required. C90700 BJ-HIP has a yield strength of 160 MPa (23.2 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 65% of copper alloy grades. Elongation at break is 18% and the elastic modulus is 108 GPa (15.7 Msi). C90700 BJ-HIP has a density of 8.7 g/cm³ (0.314 lb/in³), lighter than 56% of copper alloy grades. It melts at 830°C (1,526 °F). M01 is the default condition FabDigit quotes; BJ-HIP is available on request or by drawing note.

Limitations

  • High embodied carbon — 4.5 kg CO₂/kg, worse than 79% of copper alloy grades
  • Difficult to weld — 25/100, worse than 78% of copper alloy grades

C90700 BJ-HIP properties

Typical room-temperature values for C90700 BJ-HIP; 23 are specific to this condition. Other listed values are C90700 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C90700 BJ-HIP has a density of 8.7 g/cm³ (0.314 lb/in³), lighter than 56% of copper alloy grades. It melts at 830°C (1,526 °F).

Density8.7 g/cm³0.31 lb/in³
Melting Point (Solidus)830°C1,526 °F
Liquidus Temperature1,000°C1,832 °F

Mechanical15

C90700 BJ-HIP has a yield strength of 160 MPa (23.2 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 65% of copper alloy grades. Elongation at break is 18% and the elastic modulus is 108 GPa (15.7 Msi).

Elastic (Young's) Modulus108 GPa15.7 Msi
Shear Modulus41 GPa5.9 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)330 MPa47.9 ksi
Yield Strength (0.2% offset)160 MPa23.2 ksi
Elongation at Break18%
Reduction in Area20%
Compressive Strength440 MPa63.8 ksi
Shear Strength220 MPa31.9 ksi
Fatigue Strength (Endurance Limit)115 MPa16.7 ksi
Charpy V-Notch Impact (RT)18 J13.3 ft·lbf
Hardness, Brinell80 HB
Hardness, Rockwell B42 HRB
Hardness, Vickers85 HV

Thermal6

C90700 BJ-HIP is rated for continuous service to 250°C (482 °F). It conducts heat at 48 W/m·K (27.7 BTU/hr·ft·°F), worse than 67% of copper alloy grades. Thermal expansion is 18.4 µm/m·K (10.2 µin/in·°F).

Thermal Conductivity48 W/m·K27.7 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18.4 µm/m·K10.2 µin/in·°F
Latent Heat of Fusion170 J/g73.1 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-200°C-328 °F

Electrical3

C90700 BJ-HIP conducts electricity at 10.5 % IACS, worse than 72% of copper alloy grades.

Electrical Conductivity10.5 % IACS
Electrical Resistivity1.64×10⁻⁷ Ω·m6.46 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), better than 58% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.31 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in seawater, fresh water, steam, mineral oils and most neutral salts; attacked by oxidising acids (nitric), ammonia and amines (SCC risk), moist chlorine and sulphides.

Sustainability4

Producing a kilogram of C90700 BJ-HIP takes about 62 MJ of energy and emits 4.5 kg of CO₂ — more than 76% of copper alloy grades. Typical recycled content is 45%.

Embodied Energy (primary production)62 MJ/kg26,655 BTU/lb
Embodied Carbon (primary production)4.5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content45%

Manufacturability8

C90700 BJ-HIP's machinability is fair (45/100, better than 64% of copper alloy grades); weldability poor (25/100); formability poor (20/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)60%
WeldabilityPoor25/100
Formability (cold)Poor20/100
CastabilityVery good80/100
Brazeability / SolderabilityExcellent85/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper alloy; use chemical patination, tin/nickel plating or clear lacquer instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C90700 BJ-HIP

Is C90700 easy to machine?

Machines to fine chips with sharp positive-rake carbide or HSS tooling at 20–25 % of free-cutting brass rates; the hard δ-phase is abrasive, so use rigid setups, generous coolant and avoid rubbing to prevent smearing.

Can C90700 be welded?

Fusion welding is not recommended (hot-short, tin oxide inclusions); repair by GTAW with matching phosphor-bronze filler and preheat only when unavoidable — soldering and silver brazing are the preferred joining routes.

Can C90700 be formed, bent or molded?

Not cold formable — supplied as sand, chill, centrifugal or continuous castings, or gas-atomised powder for LPBF/binder jetting; pour 1150–1250 °C with good feeding to avoid inter-dendritic shrinkage porosity.

What surface finishes work on C90700?

Takes a bright turned or burnished surface, accepts tin, nickel and chrome plating and chemical patination (liver-of-sulphur/brown); no anodising — protect decorative parts with lacquer.

C90700 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SnZCuSn10P1 nominal 9.0–11.510 – 1211
Pdeoxidiser; GB ZCuSn10P1 allows 0.5–1.0 P0.05 – 0.30.2
Pb≤ 0.5—
Zn≤ 0.5—
Niincl. Co≤ 0.5—
Fe≤ 0.15—
Sb≤ 0.2—
S≤ 0.05—
Al≤ 0.01—
Si≤ 0.01—
Cu≥ 88 (balance)—

C90700 BJ-HIP — frequently asked

What is C90700 BJ-HIP used for?

C90700 BJ-HIP is typically used for bushings, bearings, decorative/art castings via AM and wear plates. In short: classic bearing bronze; binder-jet and LPBF friendly; good wear and machinability.

What is the yield strength of C90700 BJ-HIP?

C90700 BJ-HIP has a typical yield strength of 160 MPa (23.2 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 65% of copper alloy grades. Strength varies by condition: see the 7 listed tempers.

Is C90700 BJ-HIP easy to machine?

Reasonably — machinability is rated fair (45/100, better than 64% of copper alloy grades). Machines to fine chips with sharp positive-rake carbide or HSS tooling at 20–25 % of free-cutting brass rates; the hard δ-phase is abrasive, so use rigid setups, generous coolant and avoid rubbing to prevent smearing.

Can C90700 BJ-HIP be welded?

Not readily — weldability is rated poor (25/100). Fusion welding is not recommended (hot-short, tin oxide inclusions); repair by GTAW with matching phosphor-bronze filler and preheat only when unavoidable — soldering and silver brazing are the preferred joining routes.

What surface finishes work on C90700 BJ-HIP?

Takes a bright turned or burnished surface, accepts tin, nickel and chrome plating and chemical patination (liver-of-sulphur/brown); no anodising — protect decorative parts with lacquer.

Can C90700 BJ-HIP be formed, bent or molded?

Not cold formable — supplied as sand, chill, centrifugal or continuous castings, or gas-atomised powder for LPBF/binder jetting; pour 1150–1250 °C with good feeding to avoid inter-dendritic shrinkage porosity.

What is the maximum service temperature of C90700 BJ-HIP?

C90700 BJ-HIP is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C90700-M01 and C90700-HT?

M01 is the default condition — use the standard sand cast gear-bronze condition for worm wheels, bushings and one-off castings to ASTM B427, giving 305 MPa tensile, 80 HB and 12 % elongation without further treatment. HT: use when maximum gear-tooth hardness and load capacity are required from a C90700 casting; ductility drops sharply. Yield strength is 152 MPa in M01 versus 250 MPa in HT.

Sources

  1. ASTM B427 — Gear Bronze Alloy Castings — ASTM International (2020)
  2. ASTM B505/B505M — Continuous Cast Copper Alloy Castings — ASTM International (2018)
  3. GB/T 1176 — (ZCuSn10P1) — SAC (2013)
  4. CDA Alloy Datasheet C90700 — Copper Development Association (2023)
  5. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. ASM Handbook Vol.15 — Casting — ASM International (2008)
  7. CuSn10 bronze powder for LPBF — material datasheet — SLM Solutions / m4p / Sandvik Osprey (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.