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Aluminum EN AC-45200 K T6

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EN AC-45200

K T6 = permanent mould cast, solution treated and artificially aged

Peak-strength condition of the alloy for chill-cast, machined pressure-tight parts.

Standard cost $$

Values for the K T6 condition

Other EN AC-45200 tempers and conditions

EN AC-45200 is listed in 7 conditions; see the grade overview at EN AC-45200.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Sand cast, as-cast
Lowest-cost condition for sand-cast housings where only moderate strength is required.70140160 HB27 % IACS
K FDefault
Permanent (chill) mould cast, as-cast
Standard stocked condition: chill-cast parts, finer structure and higher strength than sand cast without heat treatment.80160160 HB28 % IACS
Sand cast, solution treated and naturally aged
Choose when higher strength is needed together with the best ductility this alloy can offer.110230380 HB25 % IACS
Permanent mould cast, solution treated and naturally aged
Chill-cast T4 for parts needing strength plus some deformation tolerance (e.g. crimped or staked features).120250385 HB26 % IACS
Pressure die cast, as-cast
Foundry practice for high-pressure die casting of this composition; Mn reduces die soldering, but porosity limits heat treatment.1302101.575 HB25 % IACS
Sand cast, solution treated and artificially aged
Highest yield strength and hardness in sand castings; accept elongation below 1 %.2002300.590 HB31 % IACS
K T6This page
Permanent mould cast, solution treated and artificially aged
Peak-strength condition of the alloy for chill-cast, machined pressure-tight parts.2102500.5100 HB32 % IACS

What is EN AC-45200 K T6?

EN AC-45200 K T6 is EN AC-45200 in the K T6 condition — peak-strength condition of the alloy for chill-cast, machined pressure-tight parts. EN AC-45200 K T6 has a yield strength of 210 MPa (30.5 ksi) and a tensile strength of 250 MPa (36.3 ksi) — stronger than 56% of aluminum grades. Elongation at break is 0.5% and the elastic modulus is 76 GPa (11 Msi). EN AC-45200 K T6 has a density of 2.75 g/cm³ (0.0994 lb/in³), heavier than 67% of aluminum grades. It melts at 525°C (977 °F). K F is the default condition FabDigit quotes; K T6 is available on request or by drawing note.

Advantages

  • Easy to machine — 75/100, better than 86% of aluminum grades
  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades

Limitations

  • Limited formability — 3/100, worse than 100% of aluminum grades
  • Limited ductility — 0.5%, worse than 99% of aluminum grades
  • Hard to polish — 40/100, worse than 91% of aluminum grades
  • Low fracture toughness — 16 MPa·√m (14.6 ksi·√in), worse than 89% of aluminum grades
  • Difficult to weld — 25/100, worse than 76% of aluminum grades

EN AC-45200 K T6 properties

Typical room-temperature values for EN AC-45200 K T6; 22 are specific to this condition. Other listed values are EN AC-45200 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

EN AC-45200 K T6 has a density of 2.75 g/cm³ (0.0994 lb/in³), heavier than 67% of aluminum grades. It melts at 525°C (977 °F).

Density2.75 g/cm³0.1 lb/in³
Melting Point (Solidus)525°C977 °F
Liquidus Temperature625°C1,157 °F

Mechanical16

EN AC-45200 K T6 has a yield strength of 210 MPa (30.5 ksi) and a tensile strength of 250 MPa (36.3 ksi) — stronger than 56% of aluminum grades. Elongation at break is 0.5% and the elastic modulus is 76 GPa (11 Msi).

Elastic (Young's) Modulus76 GPa11 Msi
Shear Modulus28 GPa4.1 Msi
Bulk Modulus71 GPa10.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)250 MPa36.3 ksi
Yield Strength (0.2% offset)210 MPa30.5 ksi
Elongation at Break0.5%
Reduction in Area1%
Compressive Strength270 MPa39.2 ksi
Shear Strength180 MPa26.1 ksi
Fatigue Strength (Endurance Limit)85 MPa12.3 ksi
Fracture Toughness (K_IC)16 MPa·√m14.6 ksi·√in
Charpy V-Notch Impact (RT)3 J1.8 ft·lbf
Hardness, Brinell100 HB
Hardness, Rockwell B58 HRB
Hardness, Vickers105 HV

Thermal6

EN AC-45200 K T6 is rated for continuous service to 175°C (347 °F). It conducts heat at 138 W/m·K (79.7 BTU/hr·ft·°F), worse than 55% of aluminum grades. Thermal expansion is 22 µm/m·K (12.2 µin/in·°F).

Thermal Conductivity138 W/m·K79.7 BTU/hr·ft·°F
Specific Heat Capacity880 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22 µm/m·K12.2 µin/in·°F
Latent Heat of Fusion425 J/g183 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-195°C-319 °F

Electrical3

EN AC-45200 K T6 conducts electricity at 32 % IACS, worse than 63% of aluminum grades.

Electrical Conductivity32 % IACS
Electrical Resistivity5.4×10⁻⁸ Ω·m2.13 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (40/100), worse than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceFair40/100
Chemical Resistance SummaryAdequate in dry atmospheres, oils and fuels; poor in salt spray, moist chloride and acidic/alkaline media because of the 3 % Cu — needs paint, chromate/phosphate or hard-anodic protection outdoors.

Sustainability4

Producing a kilogram of EN AC-45200 K T6 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 80%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content80%

Manufacturability8

EN AC-45200 K T6's machinability is very good (75/100, better than 86% of aluminum grades); weldability poor (25/100); formability not recommended (3/100).

MachinabilityVery good75/100
Machinability Rating (AISI 1212 = 100 %)290%
WeldabilityPoor25/100
Formability (cold)Not recommended3/100
CastabilityVery good78/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair40/100
Anodizing Responsepoor — 3 % Cu and eutectic Si give dark, patchy grey films; only hard/technical anodizing for wear is practical, decorative anodizing not recommended

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with EN AC-45200 K T6

Is EN AC-45200 easy to machine?

Machines freely with sharp PCD/carbide tooling and good chip evacuation; the Cu-rich phases give short chips, but eutectic Si is abrasive so use polished-flute tools and coolant.

Can EN AC-45200 be welded?

Poor fusion weldability — 3 % Cu gives hot cracking and loss of aged strength; repair by TIG with 4043/4145 filler only on non-critical, non-pressure areas.

Can EN AC-45200 be formed, bent or molded?

Casting alloy only: good fluidity for sand and permanent-mould work with moderate shrinkage; degas and grain-refine/Sr-modify the melt, use directional solidification and generous risers for pressure-tight walls.

What surface finishes work on EN AC-45200?

Best finished by chromate-free conversion coating plus paint or powder coat; hard anodizing works for wear but decorative anodizing turns dark/mottled, and copper content demands careful pretreatment before plating.

EN AC-45200 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si4.5 – 65.3
Cu2.6 – 3.63.1
Mnimproves Fe tolerance and reduces die soldering0.2 – 0.550.35
Fehigher limit applies to die-cast product≤ 0.80.5
Mg≤ 0.15—
Ni≤ 0.45—
Zn≤ 0.55—
Ti≤ 0.25—
Pb≤ 0.15—
Sn≤ 0.15—
Others (each)total 0.15 max≤ 0.05—
Albalance—

EN AC-45200 K T6 — frequently asked

What is EN AC-45200 K T6 used for?

EN AC-45200 K T6 is typically used for automotive housings, pump and compressor bodies, hydraulic fittings and general die-cast structural parts. In short: pressure-tight Al-Si-Cu casting; good-machining cast aluminum; improved die-soldering resistance.

What is the yield strength of EN AC-45200 K T6?

EN AC-45200 K T6 has a typical yield strength of 210 MPa (30.5 ksi) and a tensile strength of 250 MPa (36.3 ksi) — stronger than 56% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is EN AC-45200 K T6 easy to machine?

Yes — machinability is rated very good (75/100, better than 86% of aluminum grades). Machines freely with sharp PCD/carbide tooling and good chip evacuation; the Cu-rich phases give short chips, but eutectic Si is abrasive so use polished-flute tools and coolant.

Can EN AC-45200 K T6 be welded?

Not readily — weldability is rated poor (25/100). Poor fusion weldability — 3 % Cu gives hot cracking and loss of aged strength; repair by TIG with 4043/4145 filler only on non-critical, non-pressure areas.

What surface finishes work on EN AC-45200 K T6?

Best finished by chromate-free conversion coating plus paint or powder coat; hard anodizing works for wear but decorative anodizing turns dark/mottled, and copper content demands careful pretreatment before plating.

Can EN AC-45200 K T6 be formed, bent or molded?

Casting alloy only: good fluidity for sand and permanent-mould work with moderate shrinkage; degas and grain-refine/Sr-modify the melt, use directional solidification and generous risers for pressure-tight walls.

What is the maximum service temperature of EN AC-45200 K T6?

EN AC-45200 K T6 is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. EN 1706 — Aluminium and aluminium alloys: castings, chemical composition and mechanical properties — CEN (2020)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  3. ASM Handbook Vol. 15 — Casting — ASM International (2008)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  5. ISO 3522 — Aluminium and aluminium alloys, castings — ISO (2016)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.