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Aluminum AlSi12 vs EN AC-45200

Aluminum · grade comparison

Aluminum AlSi12 and EN AC-45200 are both aluminum grades. AlSi12 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 80 MPa (11.6 ksi) for EN AC-45200, about 3.1 times as much; tensile strength follows at 400 MPa (58 ksi) vs 160 MPa (23.2 ksi). AlSi12 is the more ductile: elongation 5% versus 1% for EN AC-45200, and AlSi12 is harder (105 HB vs 60 HB). EN AC-45200 runs hotter in service (150°C vs 120°C continuous). On the shop floor, EN AC-45200 machines more easily (good vs fair), AlSi12 welds better (very good vs poor), and EN AC-45200 sits in a lower cost tier (standard, $$) than AlSi12 (premium, $$$).

AlSi12Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EN AC-45200Choose it when the part sees heat, or when the part is machined in volume.

AlSi12 vs EN AC-45200: properties

AlSi12EN AC-45200

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72 GPa10.4 Msi
75 GPa10.9 Msi

Shear Modulus

27 GPa3.9 Msi
28 GPa4.1 Msi

Bulk Modulus

74 GPa10.7 Msi
71 GPa10.3 Msi

Tensile Strength (Ultimate)

400 MPa58 ksi
160 MPa23.2 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
80 MPa11.6 ksi

Elongation at Break

5%
1%

Compressive Strength

420 MPa60.9 ksi
170 MPa24.7 ksi

Shear Strength

240 MPa34.8 ksi
120 MPa17.4 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
65 MPa9.4 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

105 HB
60 HB

Hardness, Vickers

115 HV
63 HV

Reduction in Area

—
2%

Hardness, Rockwell B

—
22 HRB

Same in both: Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 17 MPa·√m15.5 ksi·√in

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.75 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
525°C977 °F

Liquidus Temperature

585°C1,085 °F
625°C1,157 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
125 W/m·K72.2 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20.4 µm/m·K11.3 µin/in·°F
22 µm/m·K12.2 µin/in·°F

Latent Heat of Fusion

510 J/g219 BTU/lb
425 J/g183 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-196°C-321 °F
-195°C-319 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
28 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.75 V

Corrosion Resistance

55 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
65 / 100

Weldability

80 / 100
30 / 100

Formability (cold)

15 / 100
5 / 100

Castability

95 / 100
78 / 100

Brazeability / Solderability

35 / 100
20 / 100

Polishability

55 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

—
250%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

10%
80%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

150 kN·m/kg
58 kN·m/kg

Specific Stiffness (E / density)

27 MN·m/kg
27.3 MN·m/kg

Modulus of Resilience

434 kJ/m³
43 kJ/m³

Thermal Diffusivity

49.9 mm²/s
51.7 mm²/s

Thermal Shock Resistance Index

33
12

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlSi12EN AC-45200

Manufacturing and finishing

CapabilityAlSi12EN AC-45200
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi12 vs EN AC-45200 — frequently asked

Is AlSi12 stronger than EN AC-45200?

Yes. AlSi12 has a typical yield strength of 250 MPa (36.3 ksi) against 80 MPa (11.6 ksi) for EN AC-45200 — about 3.1 times as much. Tensile strength is 400 MPa (58 ksi) vs 160 MPa (23.2 ksi).

Which is cheaper, AlSi12 or EN AC-45200?

EN AC-45200 is the lower-cost material: it sits in the standard tier ($$) while AlSi12 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi12 or EN AC-45200?

EN AC-45200. Its machinability rates good (65/100) against fair (50/100) for AlSi12; for welding the order is AlSi12 first (very good, 80/100) then EN AC-45200 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi12 and EN AC-45200 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.