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Aluminum EN AC-42200-T64

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EN AC-42200

T64 = solution heat treated and under-aged for high ductility

Choose when elongation, impact tolerance and damage tolerance matter more than peak yield strength (e.g. crash/suspension castings).

Standard cost $$

Values for the T64 condition

Other EN AC-42200 tempers and conditions

EN AC-42200 is listed in 5 conditions; see the grade overview at EN AC-42200.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
As-cast condition, used only for non-structural parts or as the pre-heat-treat delivery state.90180555 HB41 % IACS
Cooled from hot working and artificially aged
Low-distortion, low-cost partial strengthening without solution treatment; used mainly on thin permanent-mould/low-pressure castings.150210470 HB41 % IACS
T64This page
Solution heat treated and under-aged for high ductility
Choose when elongation, impact tolerance and damage tolerance matter more than peak yield strength (e.g. crash/suspension castings).225300890 HB42 % IACS
T6Default
Solution heat treated and artificially aged
Default condition: maximum strength and hardness for load-bearing structural castings where moderate ductility is acceptable.2503204105 HB39 % IACS
T6 variant, underaged
Aerospace premium-casting practice (A357-T61): near-peak strength with better guaranteed elongation than plain T6.2853455105 HB39 % IACS

What is EN AC-42200-T64?

EN AC-42200-T64 is EN AC-42200 in the T64 condition — choose when elongation, impact tolerance and damage tolerance matter more than peak yield strength (e.g. crash/suspension castings). EN AC-42200-T64 has a yield strength of 225 MPa (32.6 ksi) and a tensile strength of 300 MPa (43.5 ksi) — stronger than 59% of aluminum grades. Elongation at break is 8% and the elastic modulus is 72 GPa (10.4 Msi). EN AC-42200-T64 has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 557°C (1,035 °F). T6 is the default condition FabDigit quotes; T64 is available on request or by drawing note.

Advantages

  • Low embodied carbon — 9.5 kg CO₂/kg, better than 97% of aluminum grades
  • High electrical conductivity — 42 % IACS, better than 81% of aluminum grades
  • Tough — resists crack growth — 31 MPa·√m (28.2 ksi·√in), better than 80% of aluminum grades

EN AC-42200-T64 properties

Typical room-temperature values for EN AC-42200-T64; 40 are specific to this condition. Other listed values are EN AC-42200 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

EN AC-42200-T64 has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 557°C (1,035 °F).

Density2.67 g/cm³0.1 lb/in³
Melting Point (Solidus)557°C1,035 °F
Liquidus Temperature613°C1,135 °F

Mechanical14

EN AC-42200-T64 has a yield strength of 225 MPa (32.6 ksi) and a tensile strength of 300 MPa (43.5 ksi) — stronger than 59% of aluminum grades. Elongation at break is 8% and the elastic modulus is 72 GPa (10.4 Msi).

Elastic (Young's) Modulus72 GPa10.4 Msi
Shear Modulus27 GPa3.9 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)300 MPa43.5 ksi
Yield Strength (0.2% offset)225 MPa32.6 ksi
Elongation at Break8%
Compressive Strength230 MPa33.4 ksi
Shear Strength195 MPa28.3 ksi
Fatigue Strength (Endurance Limit)85 MPa12.3 ksi
Fracture Toughness (K_IC)31 MPa·√m28.2 ksi·√in
Charpy V-Notch Impact (RT)10 J7.4 ft·lbf
Hardness, Brinell90 HB
Hardness, Vickers95 HV

Thermal6

EN AC-42200-T64 is rated for continuous service to 140°C (284 °F). It conducts heat at 159 W/m·K (91.9 BTU/hr·ft·°F), better than 74% of aluminum grades. Thermal expansion is 21.5 µm/m·K (11.9 µin/in·°F).

Thermal Conductivity159 W/m·K91.9 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.5 µm/m·K11.9 µin/in·°F
Latent Heat of Fusion425 J/g183 BTU/lb
Max Service Temperature (continuous)140°C284 °F
Min Service Temperature-196°C-321 °F

Electrical3

EN AC-42200-T64 conducts electricity at 42 % IACS, better than 81% of aluminum grades.

Electrical Conductivity42 % IACS
Electrical Resistivity4.1×10⁻⁸ Ω·m1.61 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (60/100), better than 62% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood60/100
Chemical Resistance SummaryGood in neutral water, atmosphere and most organics; attacked by strong alkalis and strong mineral acids; avoid contact with mercury/heavy-metal salts and galvanic coupling to copper or steel in wet service.

Sustainability4

Producing a kilogram of EN AC-42200-T64 takes about 155 MJ of energy and emits 9.5 kg of CO₂ — less than 94% of aluminum grades. Typical recycled content is 30%.

Embodied Energy (primary production)155 MJ/kg66,638 BTU/lb
Embodied Carbon (primary production)9.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content30%

Manufacturability8

EN AC-42200-T64's machinability is fair (52/100, worse than 63% of aluminum grades); weldability very good (70/100); formability poor (20/100).

MachinabilityFair52/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityVery good70/100
Formability (cold)Poor20/100
CastabilityExcellent90/100
Brazeability / SolderabilityPoor30/100
PolishabilityGood55/100
Anodizing Responsefair — sulphuric/hard anodising works for wear and corrosion protection, colour is dark grey due to silicon

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with EN AC-42200-T64

Is EN AC-42200 easy to machine?

Machines well with sharp PCD or polished carbide tooling and high speeds; free-machining is limited by abrasive eutectic Si and by gumminess in the F/T5 states, so prefer T6/T64 for good finish.

Can EN AC-42200 be welded?

Readily TIG/MIG welded with 4043/4047 (or 5356 where colour match after anodize matters); re-solution + age locally or fully to restore T6 strength across the weld.

Can EN AC-42200 be formed, bent or molded?

Excellent fluidity for sand, permanent-mould, low-pressure and investment casting; needs Sr/Na modification, good directional solidification and low Fe to reach full elongation.

What surface finishes work on EN AC-42200?

Hard/chromic anodize for wear and corrosion protection (grey tone from Si), chemical conversion coat plus primer for paint; polishing and bright decorative anodize are limited by silicon particles.

EN AC-42200 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si6.5 – 7.57
Mghigher-Mg version vs EN AC-42100 (AlSi7Mg0.3)0.45 – 0.70.6
Tigrain refinement0.08 – 0.250.15
Fe0.15 max typical for investment/premium castings≤ 0.19—
Cu≤ 0.05—
Mn≤ 0.1—
Zn≤ 0.07—
Others (each)total 0.10 max≤ 0.03—
Albalance—

EN AC-42200-T64 — frequently asked

What is EN AC-42200-T64 used for?

EN AC-42200-T64 is typically used for aerospace structural parts, high-strength automotive castings and wheels. In short: highest-strength AlSi7Mg grade; A357.0 aerospace equivalent; T6 structural castings.

What is the yield strength of EN AC-42200-T64?

EN AC-42200-T64 has a typical yield strength of 225 MPa (32.6 ksi) and a tensile strength of 300 MPa (43.5 ksi) — stronger than 59% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is EN AC-42200-T64 easy to machine?

Reasonably — machinability is rated fair (52/100, worse than 63% of aluminum grades). Machines well with sharp PCD or polished carbide tooling and high speeds; free-machining is limited by abrasive eutectic Si and by gumminess in the F/T5 states, so prefer T6/T64 for good finish.

Can EN AC-42200-T64 be welded?

Yes — weldability is rated very good (70/100). Readily TIG/MIG welded with 4043/4047 (or 5356 where colour match after anodize matters); re-solution + age locally or fully to restore T6 strength across the weld.

What surface finishes work on EN AC-42200-T64?

Hard/chromic anodize for wear and corrosion protection (grey tone from Si), chemical conversion coat plus primer for paint; polishing and bright decorative anodize are limited by silicon particles.

Can EN AC-42200-T64 be formed, bent or molded?

Excellent fluidity for sand, permanent-mould, low-pressure and investment casting; needs Sr/Na modification, good directional solidification and low Fe to reach full elongation.

What is the maximum service temperature of EN AC-42200-T64?

EN AC-42200-T64 is rated for continuous use to about 140°C (284 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between EN AC-42200-T6 and EN AC-42200-F?

T6 is the default condition — default condition: maximum strength and hardness for load-bearing structural castings where moderate ductility is acceptable. F: as-cast condition, used only for non-structural parts or as the pre-heat-treat delivery state. Yield strength is 250 MPa in T6 versus 90 MPa in F.

Sources

  1. EN 1706 — Aluminium and aluminium alloys: castings, chemical composition and mechanical properties — CEN (2020)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (A357.0 data) — ASM International (1990)
  3. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  4. AMS 4241 / AMS 4289 — A357.0 premium quality aluminium alloy castings — SAE International (2018)
  5. JIS H5202 — Aluminium alloy castings (AC4CH) — JSA (2010)
  6. Aluminum Association Teal Sheets — designations and chemical composition limits for aluminum alloys in the form of castings and ingot — The Aluminum Association (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.