Aluminum AlSi12 vs EN AC-42200
Aluminum · grade comparison
Aluminum AlSi12 and EN AC-42200 are both aluminum grades. AlSi12 is the stronger of the two: tensile strength 400 MPa (58 ksi) against 320 MPa (46.4 ksi) for EN AC-42200, about 25% more. AlSi12 is the more ductile: elongation 5% versus 4% for EN AC-42200. EN AC-42200 runs hotter in service (150°C vs 120°C continuous) and EN AC-42200 conducts heat better (151 W/m·K vs 120 W/m·K). On the shop floor, AlSi12 welds better (80 vs 70 out of 100) and EN AC-42200 sits in a lower cost tier (standard, $$) than AlSi12 (premium, $$$).
AlSi12Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
EN AC-42200Choose it when the part sees heat, or when cost is the deciding factor.
AlSi12 vs EN AC-42200: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Tensile Strength (Ultimate)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 72 GPa10.4 Msi · Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33 · Yield Strength (0.2% offset) 250 MPa36.3 ksi · Hardness, Brinell 105 HB
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 2.67 g/cm³0.1 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Castability
Brazeability / Solderability
Machinability Rating (AISI 1212 = 100 %)
Same in both: Formability (cold) 15 / 100 · Polishability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 27 MN·m/kg · Modulus of Resilience 434 kJ/m³
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | AlSi12 | EN AC-42200 |
|---|---|---|
| 3D printing | Yes | — |
| Default condition | As Printed | — |
| Relative cost | $$$ Premium | $$ Standard |
| Min. machined wall | — | — |
| Best machined surface | — | — |
| Anodized (Aluminum AM) | Yes | — |
| Plated (Metal AM) | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
AlSi12 vs EN AC-42200 — frequently asked
Is AlSi12 stronger than EN AC-42200?
Yes. AlSi12 has a typical tensile strength of 400 MPa (58 ksi) against 320 MPa (46.4 ksi) for EN AC-42200 — about 25% more.
Which is cheaper, AlSi12 or EN AC-42200?
EN AC-42200 is the lower-cost material: it sits in the standard tier ($$) while AlSi12 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, AlSi12 or EN AC-42200?
EN AC-42200. Its machinability rates good (55/100) against fair (50/100) for AlSi12; for welding the order is AlSi12 first (very good, 80/100) then EN AC-42200 (very good, 70/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in AlSi12 and EN AC-42200 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.