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Aluminum AlMgSc-AB (As built (as printed))

Print state

EN AlMgSc

Pick for maximum ductility, thin lattices or when parts are aged later in an assembly; strength is only about 60 % of aged.

High cost $$$$

Values for the AB condition

Other AlMgSc tempers and conditions

AlMgSc is listed in 5 conditions; see the grade overview at AlMgSc.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Only for maximum ductility, straightening or secondary forming — Al3(Sc,Zr) coarsens and most of the strength is lost irrecoverably.2003302180 HB33 % IACS
ABThis page
As built (as printed)
Pick for maximum ductility, thin lattices or when parts are aged later in an assembly; strength is only about 60 % of aged.28542016100 HB21 % IACS
Stress relieved
Use when distortion control on the build plate matters more than peak strength; partially ages the Al3(Sc,Zr) dispersoids.40047014126 HB26 % IACS
hot isostatic pressing (~300–350 °C class cycle) followed by direct ageing
Choose for fatigue- or fracture-critical aerospace parts where closing residual LPBF porosity is worth the extra cost.43548016136 HB29 % IACS
T5Default
Cooled from hot working and artificially aged
Standard delivery condition: peak Al3(Sc,Zr) precipitation strength with useful ductility, no solution treatment or quench distortion.46050012140 HB28 % IACS

What is AlMgSc-AB?

AlMgSc-AB is AlMgSc in the AB condition — pick for maximum ductility, thin lattices or when parts are aged later in an assembly; strength is only about 60 % of aged. AlMgSc-AB has a yield strength of 285 MPa (41.3 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 73% of aluminum grades. Elongation at break is 16% and the elastic modulus is 70 GPa (10.2 Msi). AlMgSc-AB has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 585°C (1,085 °F). T5 is the default condition FabDigit quotes; AB is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 36 MPa·√m (32.8 ksi·√in), better than 93% of aluminum grades
  • Ductile — tolerates forming and impact — 16%, better than 84% of aluminum grades
  • Good corrosion resistance — 70/100, better than 79% of aluminum grades
  • Readily welded — 85/100, better than 79% of aluminum grades

Limitations

  • High embodied carbon — 24 kg CO₂/kg, worse than 100% of aluminum grades
  • Low electrical conductivity — 21 % IACS, worse than 99% of aluminum grades
  • Poor heat conductor — 95 W/m·K (54.9 BTU/hr·ft·°F), worse than 98% of aluminum grades
  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades

AlMgSc-AB properties

Typical room-temperature values for AlMgSc-AB; 13 are specific to this condition. Other listed values are AlMgSc reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

AlMgSc-AB has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 585°C (1,085 °F).

Density2.67 g/cm³0.1 lb/in³
Melting Point (Solidus)585°C1,085 °F
Liquidus Temperature645°C1,193 °F

Mechanical14

AlMgSc-AB has a yield strength of 285 MPa (41.3 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 73% of aluminum grades. Elongation at break is 16% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)420 MPa60.9 ksi
Yield Strength (0.2% offset)285 MPa41.3 ksi
Elongation at Break16%
Compressive Strength470 MPa68.2 ksi
Shear Strength295 MPa42.8 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Fracture Toughness (K_IC)36 MPa·√m32.8 ksi·√in
Hardness, Brinell100 HB
Hardness, Rockwell B80 HRB
Hardness, Vickers105 HV

Thermal6

AlMgSc-AB is rated for continuous service to 120°C (248 °F). It conducts heat at 95 W/m·K (54.9 BTU/hr·ft·°F), worse than 98% of aluminum grades. Thermal expansion is 23.5 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity95 W/m·K54.9 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.5 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

AlMgSc-AB conducts electricity at 21 % IACS, worse than 99% of aluminum grades.

Electrical Conductivity21 % IACS
Electrical Resistivity8.2×10⁻⁸ Ω·m3.23 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), better than 79% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryGood in marine and neutral atmospheres; low Mg-segregation to grain boundaries gives better SCC and exfoliation resistance than 5083 at similar Mg; attacked by strong acids and alkalis; avoid Hg and prolonged contact with copper alloys.

Sustainability4

Producing a kilogram of AlMgSc-AB takes about 260 MJ of energy and emits 24 kg of CO₂ — more than 99% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)260 MJ/kg111,780 BTU/lb
Embodied Carbon (primary production)24 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content5%

Manufacturability8

AlMgSc-AB's machinability is good (60/100, worse than 51% of aluminum grades); weldability excellent (85/100); formability fair (45/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)110%
WeldabilityExcellent85/100
Formability (cold)Fair45/100
CastabilityFair50/100
Brazeability / SolderabilityPoor30/100
PolishabilityGood60/100
Anodizing Responsegood — clear and hard anodising both work; fine equiaxed LPBF grain structure gives uniform films, though slight grey cast versus 6000 series and Sc-rich dispersoids can mottle bright dye finishes

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AlMgSc-AB

Is AlMgSc easy to machine?

Machines like a hard 5083: sharp polished-flute carbide, high rake, high speed and flood coolant to avoid built-up edge; aged parts cut cleaner than as-built.

Can AlMgSc be welded?

Very good for an aluminium AM alloy — Sc/Zr grain refinement suppresses solidification cracking; TIG/FSW with 5356 or matching Al-Mg-Sc filler, then re-age at ~325 °C to restore weld strength.

Can AlMgSc be formed, bent or molded?

Net-shape by LPBF (typ. 20–60 µm layers, preheated plate); powder is highly reactive and moisture-sensitive, so inert handling, sieving and oxygen control below ~0.05 % are essential; little post-print cold forming.

What surface finishes work on AlMgSc?

Support removal, then blast/tumble or machine critical faces; anodises uniformly (clear or hard coat), chromate-free conversion coatings and paint adhere well; polishing requires prior porosity closure.

AlMgSc chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mgsolid-solution strengthening, as in 5000 series3.8 – 54.5
Scforms Al3(Sc,Zr); main cost driver0.4 – 0.90.7
Zrco-precipitates with Sc, coarsening resistance0.2 – 0.50.35
Mnsupplier dependent; some variants Mn-free0 – 0.60.4
Siimpurity limit≤ 0.250.1
Feimpurity limit≤ 0.250.1
Ti≤ 0.150.05
Zn≤ 0.1—
Cukept low for corrosion resistance≤ 0.1—
Opowder oxygen limit (gas atomised)≤ 0.050.03
Albalance—

AlMgSc-AB — frequently asked

What is AlMgSc-AB used for?

AlMgSc-AB is typically used for aerospace lightweight parts, high-performance brackets and fatigue-critical AM components. In short: strongest weldable AM aluminum; scalmalloy-class alternative; high elongation for LPBF.

What is the yield strength of AlMgSc-AB?

AlMgSc-AB has a typical yield strength of 285 MPa (41.3 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 73% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is AlMgSc-AB easy to machine?

Reasonably — machinability is rated good (60/100, worse than 51% of aluminum grades). Machines like a hard 5083: sharp polished-flute carbide, high rake, high speed and flood coolant to avoid built-up edge; aged parts cut cleaner than as-built.

Can AlMgSc-AB be welded?

Yes — weldability is rated excellent (85/100). Very good for an aluminium AM alloy — Sc/Zr grain refinement suppresses solidification cracking; TIG/FSW with 5356 or matching Al-Mg-Sc filler, then re-age at ~325 °C to restore weld strength.

What surface finishes work on AlMgSc-AB?

Support removal, then blast/tumble or machine critical faces; anodises uniformly (clear or hard coat), chromate-free conversion coatings and paint adhere well; polishing requires prior porosity closure.

Can AlMgSc-AB be formed, bent or molded?

Net-shape by LPBF (typ. 20–60 µm layers, preheated plate); powder is highly reactive and moisture-sensitive, so inert handling, sieving and oxygen control below ~0.05 % are essential; little post-print cold forming.

What is the maximum service temperature of AlMgSc-AB?

AlMgSc-AB is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AlMgSc-T5 and AlMgSc-O?

T5 is the default condition — standard delivery condition: peak Al3(Sc,Zr) precipitation strength with useful ductility, no solution treatment or quench distortion. O: only for maximum ductility, straightening or secondary forming — Al3(Sc,Zr) coarsens and most of the strength is lost irrecoverably. Yield strength is 460 MPa in T5 versus 200 MPa in O.

Sources

  1. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  2. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)
  3. Al-Mg-Sc (AlMgScZr) LPBF powder datasheets — AM powder producers (composite of several) (2023)
  4. Aluminum Association Teal Sheets — 5000-series registrations (base-alloy reference) — The Aluminum Association (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.