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Aluminum AlMgSc vs Scalmalloy

Aluminum · grade comparison

Aluminum AlMgSc and Scalmalloy are both aluminum grades. AlMgSc is the stronger of the two: yield strength 460 MPa (66.7 ksi) against 285 MPa (41.3 ksi) for Scalmalloy, about 61% more; tensile strength follows at 500 MPa (72.5 ksi) vs 400 MPa (58 ksi). In exchange, Scalmalloy is the more ductile: elongation 14% versus 12% for AlMgSc, and AlMgSc is harder (140 HB vs 100 HB). AlMgSc runs hotter in service (150°C vs 120°C continuous). On the shop floor, AlMgSc welds better (excellent vs good) and AlMgSc sits in a lower cost tier (high, $$$$) than Scalmalloy (specialty, $$$$$).

AlMgScChoose it when strength drives the design, or when the part sees heat.

ScalmalloyChoose it when the part is bent, formed or impact-loaded.

AlMgSc vs Scalmalloy: properties

AlMgScScalmalloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

69 GPa10 Msi
68 GPa9.9 Msi

Tensile Strength (Ultimate)

500 MPa72.5 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

460 MPa66.7 ksi
285 MPa41.3 ksi

Elongation at Break

12%
14%

Compressive Strength

470 MPa68.2 ksi
300 MPa43.5 ksi

Shear Strength

295 MPa42.8 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

33 MPa·√m30 ksi·√in
30 MPa·√m27.3 ksi·√in

Hardness, Brinell

140 HB
100 HB

Hardness, Rockwell B

80 HRB
—

Hardness, Vickers

150 HV
105 HV

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26.5 GPa3.8 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Melting Point (Solidus)

585°C1,085 °F
574°C1,065 °F

Liquidus Temperature

645°C1,193 °F
638°C1,180 °F

Same in both: Density 2.67 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Thermal Conductivity 110 W/m·K63.6 BTU/hr·ft·°F · Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.5 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28 % IACS
26 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
6.6×10⁻⁸ Ω·m2.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
65 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.87 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

110%
40%

Weldability

85 / 100
60 / 100

Formability (cold)

45 / 100
—

Castability

50 / 100
25 / 100

Brazeability / Solderability

30 / 100
25 / 100

Polishability

60 / 100
65 / 100

Same in both: Machinability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

260 MJ/kg111,780 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

24 kg CO₂/kg
26 kg CO₂/kg

Same in both: Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

187 kN·m/kg
150 kN·m/kg

Modulus of Resilience

1,511 kJ/m³
580 kJ/m³

Thermal Shock Resistance Index

33
27

Same in both: Specific Stiffness (E / density) 26.2 MN·m/kg · Thermal Diffusivity 45.8 mm²/s

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlMgScScalmalloy

Manufacturing and finishing

CapabilityAlMgScScalmalloy
3D printing—Yes
Default condition—As Printed
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)—Yes
Plated (Metal AM)—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlMgSc vs Scalmalloy — frequently asked

Is AlMgSc stronger than Scalmalloy?

Yes. AlMgSc has a typical yield strength of 460 MPa (66.7 ksi) against 285 MPa (41.3 ksi) for Scalmalloy — about 61% more. Tensile strength is 500 MPa (72.5 ksi) vs 400 MPa (58 ksi).

Which is cheaper, AlMgSc or Scalmalloy?

AlMgSc is the lower-cost material: it sits in the high tier ($$$$) while Scalmalloy is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, AlMgSc or Scalmalloy?

AlMgSc. Its weldability rates excellent (85/100) against good (60/100) for Scalmalloy.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlMgSc and Scalmalloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.