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Aluminum ADC6 HVDC-F

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JIS ADC6

HVDC-F = vacuum-assisted high-pressure die cast, as-cast

Choose for pressure-tight, weldable or higher-ductility ADC6 parts where gas porosity must be minimized.

Standard cost $$

Values for the HVDC-F condition

Other ADC6 tempers and conditions

ADC6 is listed in 3 conditions; see the grade overview at ADC6.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick when dimensional stability after machining matters more than strength; short low-temperature soak avoids blistering of the cast pores.1202351158 HB26 % IACS
FDefault
As fabricated
Standard supply condition for ADC6 die castings; used directly after trimming and machining.145265865 HB25 % IACS
HVDC-FThis page
Vacuum-assisted high-pressure die cast, as-cast
Choose for pressure-tight, weldable or higher-ductility ADC6 parts where gas porosity must be minimized.1502801366 HB26 % IACS

What is ADC6 HVDC-F?

ADC6 HVDC-F is ADC6 in the HVDC-F condition — choose for pressure-tight, weldable or higher-ductility ADC6 parts where gas porosity must be minimized. ADC6 HVDC-F has a yield strength of 150 MPa (21.8 ksi) and a tensile strength of 280 MPa (40.6 ksi) — weaker than 65% of aluminum grades. Elongation at break is 13% and the elastic modulus is 70 GPa (10.2 Msi). ADC6 HVDC-F has a density of 2.63 g/cm³ (0.095 lb/in³), lighter than 95% of aluminum grades. It melts at 590°C (1,094 °F). F is the default condition FabDigit quotes; HVDC-F is available on request or by drawing note.

Advantages

  • Low embodied carbon — 9.5 kg CO₂/kg, better than 97% of aluminum grades
  • Ductile — tolerates forming and impact — 13%, better than 79% of aluminum grades
  • Good corrosion resistance — 68/100, better than 75% of aluminum grades

Limitations

  • Low electrical conductivity — 26 % IACS, worse than 90% of aluminum grades

ADC6 HVDC-F properties

Typical room-temperature values for ADC6 HVDC-F; 20 are specific to this condition. Other listed values are ADC6 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

ADC6 HVDC-F has a density of 2.63 g/cm³ (0.095 lb/in³), lighter than 95% of aluminum grades. It melts at 590°C (1,094 °F).

Density2.63 g/cm³0.1 lb/in³
Melting Point (Solidus)590°C1,094 °F
Liquidus Temperature630°C1,166 °F

Mechanical13

ADC6 HVDC-F has a yield strength of 150 MPa (21.8 ksi) and a tensile strength of 280 MPa (40.6 ksi) — weaker than 65% of aluminum grades. Elongation at break is 13% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)280 MPa40.6 ksi
Yield Strength (0.2% offset)150 MPa21.8 ksi
Elongation at Break13%
Compressive Strength155 MPa22.5 ksi
Shear Strength180 MPa26.1 ksi
Fatigue Strength (Endurance Limit)105 MPa15.2 ksi
Charpy V-Notch Impact (RT)13 J9.6 ft·lbf
Hardness, Brinell66 HB
Hardness, Vickers71 HV

Thermal6

ADC6 HVDC-F is rated for continuous service to 150°C (302 °F). It conducts heat at 130 W/m·K (75.1 BTU/hr·ft·°F), worse than 65% of aluminum grades. Thermal expansion is 24.5 µm/m·K (13.6 µin/in·°F).

Thermal Conductivity130 W/m·K75.1 BTU/hr·ft·°F
Specific Heat Capacity960 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)24.5 µm/m·K13.6 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

ADC6 HVDC-F conducts electricity at 26 % IACS, worse than 90% of aluminum grades.

Electrical Conductivity26 % IACS
Electrical Resistivity6.6×10⁻⁸ Ω·m2.6 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (68/100), better than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceGood68/100
Chemical Resistance SummaryGood resistance to seawater spray, humid/marine atmospheres and mild alkaline detergents; attacked by strong acids and strong alkalis; avoid prolonged contact with mercury salts and with copper alloys (galvanic).

Sustainability4

Producing a kilogram of ADC6 HVDC-F takes about 155 MJ of energy and emits 9.5 kg of CO₂ — less than 94% of aluminum grades. Typical recycled content is 40%.

Embodied Energy (primary production)155 MJ/kg66,638 BTU/lb
Embodied Carbon (primary production)9.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content40%

Manufacturability8

ADC6 HVDC-F's machinability is good (67/100, better than 66% of aluminum grades); weldability good (60/100); formability poor (18/100).

MachinabilityGood67/100
Machinability Rating (AISI 1212 = 100 %)200%
WeldabilityGood60/100
Formability (cold)Poor18/100
CastabilityGood55/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsegood — the best-anodizing ADC family alloy; low Si and Cu give clear, uniform sulfuric-acid and color anodic films, though die-cast porosity/flow lines can still show

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ADC6 HVDC-F

Is ADC6 easy to machine?

Machines easily but gummy — use sharp polished high-rake carbide, high speed, flood coolant or MQL to avoid built-up edge and smearing.

Can ADC6 be welded?

TIG/MIG weldable with 5356 filler on low-porosity (vacuum) castings; conventional HPDC parts blister and gas-porosity-crack, so prefer mechanical joining or friction-stir/laser on thin sections.

Can ADC6 be formed, bent or molded?

Die casting requires tight melt protection (cover flux/inert gas), controlled Fe/Mn to limit die soldering, fast fill and good venting; hot-tearing and short die life relative to ADC12.

What surface finishes work on ADC6?

Excellent candidate for clear and color sulfuric anodizing and chromate-free conversion coating; also takes powder coat and paint well after light shot blast.

ADC6 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mgmain strengthening/corrosion element2.5 – 43.2
Siaids fluidity vs ADC5≤ 10.6
Mn0.4 – 0.60.5
Fekept low for corrosion resistance; raises die-soldering risk≤ 0.80.6
Cu≤ 0.1—
Zn≤ 0.4—
Ni≤ 0.1—
Sn≤ 0.1—
Albalance—

ADC6 HVDC-F — frequently asked

What is ADC6 HVDC-F used for?

ADC6 HVDC-F is typically used for decorative fittings, corrosion-resistant housings and consumer hardware. In short: anodizable die-cast alloy; highest thermal conductivity ADC; easier casting than ADC5.

What is the yield strength of ADC6 HVDC-F?

ADC6 HVDC-F has a typical yield strength of 150 MPa (21.8 ksi) and a tensile strength of 280 MPa (40.6 ksi) — weaker than 65% of aluminum grades. Strength varies by condition: see the 3 listed tempers.

Is ADC6 HVDC-F easy to machine?

Reasonably — machinability is rated good (67/100, better than 66% of aluminum grades). Machines easily but gummy — use sharp polished high-rake carbide, high speed, flood coolant or MQL to avoid built-up edge and smearing.

Can ADC6 HVDC-F be welded?

Yes — weldability is rated good (60/100). TIG/MIG weldable with 5356 filler on low-porosity (vacuum) castings; conventional HPDC parts blister and gas-porosity-crack, so prefer mechanical joining or friction-stir/laser on thin sections.

What surface finishes work on ADC6 HVDC-F?

Excellent candidate for clear and color sulfuric anodizing and chromate-free conversion coating; also takes powder coat and paint well after light shot blast.

Can ADC6 HVDC-F be formed, bent or molded?

Die casting requires tight melt protection (cover flux/inert gas), controlled Fe/Mn to limit die soldering, fast fill and good venting; hot-tearing and short die life relative to ADC12.

What is the maximum service temperature of ADC6 HVDC-F?

ADC6 HVDC-F is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ADC6-F and ADC6-O?

F is the default condition — standard supply condition for ADC6 die castings; used directly after trimming and machining. O: pick when dimensional stability after machining matters more than strength; short low-temperature soak avoids blistering of the cast pores. Yield strength is 145 MPa in F versus 120 MPa in O.

Sources

  1. JIS H 5302 — Aluminium alloy die castings — Japanese Standards Association (2006)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  3. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.