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Aluminum AC1A-T7

Temper

JIS AC1A

T7 = solution heat treated and overaged (stabilized)

Overaged for dimensional stability, better toughness and improved resistance to intergranular/stress-corrosion attack; used for parts running hot (150–250 °C).

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Values for the T7 condition

Other AC1A tempers and conditions

AC1A is listed in 4 conditions; see the grade overview at AC1A.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Lowest cost condition for non-critical parts or blanks that will be heat treated later; strength is modest and the structure is cored.95165555 HB36 % IACS
Solution heat treated and naturally aged
Best combination of strength and ductility/toughness; choose when impact loading or elongation matters more than peak strength.180295870 HB27 % IACS
T7This page
Solution heat treated and overaged (stabilized)
Overaged for dimensional stability, better toughness and improved resistance to intergranular/stress-corrosion attack; used for parts running hot (150–250 °C).2453053.588 HB35 % IACS
T6Default
Solution heat treated and artificially aged
Standard high-strength condition for structural castings; pick it when maximum tensile/yield strength and hardness are required and ductility can be traded away.250335495 HB31 % IACS

What is AC1A-T7?

AC1A-T7 is AC1A in the T7 temper — overaged for dimensional stability, better toughness and improved resistance to intergranular/stress-corrosion attack; used for parts running hot (150–250 °C). AC1A-T7 has a yield strength of 245 MPa (35.5 ksi) and a tensile strength of 305 MPa (44.2 ksi) — stronger than 64% of aluminum grades. Elongation at break is 3.5% and the elastic modulus is 71 GPa (10.3 Msi). AC1A-T7 has a density of 2.8 g/cm³ (0.101 lb/in³), heavier than 81% of aluminum grades. It melts at 545°C (1,013 °F). T6 is the default condition FabDigit quotes; T7 is available on request or by drawing note.

Advantages

  • High service temperature — 230°C (446 °F), better than 95% of aluminum grades
  • Tough — resists crack growth — 33 MPa·√m (30 ksi·√in), better than 87% of aluminum grades
  • Easy to machine — 72/100, better than 80% of aluminum grades

Limitations

  • Limited ductility — 3.5%, worse than 76% of aluminum grades
  • Difficult to weld — 25/100, worse than 76% of aluminum grades
  • Needs corrosion protection — 40/100, worse than 75% of aluminum grades

AC1A-T7 properties

Typical room-temperature values for AC1A-T7; 12 are specific to this condition. Other listed values are AC1A reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

AC1A-T7 has a density of 2.8 g/cm³ (0.101 lb/in³), heavier than 81% of aluminum grades. It melts at 545°C (1,013 °F).

Density2.8 g/cm³0.1 lb/in³
Melting Point (Solidus)545°C1,013 °F
Liquidus Temperature645°C1,193 °F

Mechanical12

AC1A-T7 has a yield strength of 245 MPa (35.5 ksi) and a tensile strength of 305 MPa (44.2 ksi) — stronger than 64% of aluminum grades. Elongation at break is 3.5% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)305 MPa44.2 ksi
Yield Strength (0.2% offset)245 MPa35.5 ksi
Elongation at Break3.5%
Compressive Strength255 MPa37 ksi
Shear Strength200 MPa29 ksi
Fatigue Strength (Endurance Limit)90 MPa13.1 ksi
Fracture Toughness (K_IC)33 MPa·√m30 ksi·√in
Hardness, Brinell88 HB

Thermal6

AC1A-T7 is rated for continuous service to 230°C (446 °F). It conducts heat at 140 W/m·K (80.9 BTU/hr·ft·°F), worse than 52% of aluminum grades. Thermal expansion is 22.5 µm/m·K (12.5 µin/in·°F).

Thermal Conductivity140 W/m·K80.9 BTU/hr·ft·°F
Specific Heat Capacity920 J/kg·K0.22 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.5 µm/m·K12.5 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)230°C446 °F
Min Service Temperature-196°C-321 °F

Electrical3

AC1A-T7 conducts electricity at 35 % IACS, better than 52% of aluminum grades.

Electrical Conductivity35 % IACS
Electrical Resistivity5.6×10⁻⁸ Ω·m2.2 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (40/100), worse than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.7 V
Corrosion ResistanceFair40/100
Chemical Resistance SummaryPoor for an aluminium alloy: copper-rich phases promote pitting, intergranular and exfoliation attack in chlorides and humid atmospheres; not for marine/unprotected outdoor use without paint or anodize+seal. Resists dry organics, oils and most neutral solvents; attacked by acids and alkalis.

Sustainability4

Producing a kilogram of AC1A-T7 takes about 190 MJ of energy and emits 12.5 kg of CO₂ — less than 89% of aluminum grades. Typical recycled content is 20%.

Embodied Energy (primary production)190 MJ/kg81,685 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content20%

Manufacturability7

AC1A-T7's machinability is very good (72/100, better than 80% of aluminum grades); weldability poor (25/100).

MachinabilityVery good72/100
Machinability Rating (AISI 1212 = 100 %)190%
WeldabilityPoor25/100
CastabilityFair40/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsefair — hard/protective anodize possible, but high Cu gives dark, uneven and less corrosion-resistant films; not suitable for decorative bright anodizing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AC1A-T7

Is AC1A easy to machine?

Machines very well in T4/T6 with sharp carbide or PCD tooling, high speed and flood coolant; chips are short and finishes are good, but porosity can show up as surface pinholes.

Can AC1A be welded?

Poor fusion weldability — Al-Cu castings hot-tear readily; if repair welding is unavoidable use 2319 (Al-Cu) filler, preheat, and re-solution/re-age afterwards.

Can AC1A be formed, bent or molded?

Sand and permanent-mold casting only; needs strong directional solidification with generous risers, chills and controlled pouring to fight hot tearing and interdendritic shrinkage — low pressure-tightness.

What surface finishes work on AC1A?

Painting or chromate/anodize-plus-seal is normally required for corrosion protection; hard anodize is feasible but films are dark and uneven due to the copper, and polished surfaces are limited by microporosity.

AC1A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cumain strengthening element4 – 54.5
Mg0.15 – 0.350.25
Tigrain refiner0.05 – 0.30.2
Siimpurity limit≤ 0.2—
Feimpurity limit≤ 0.25—
Mn≤ 0.1—
Zn≤ 0.1—
Ni≤ 0.05—
Sn≤ 0.05—
Pb≤ 0.05—
Albalance—

AC1A-T7 — frequently asked

What is AC1A-T7 used for?

AC1A-T7 is typically used for aircraft structural castings, high-strength brackets and engine mounts. In short: highest-strength cast aluminum; heat-treatable Al-Cu casting alloy; difficult to cast.

What is the yield strength of AC1A-T7?

AC1A-T7 has a typical yield strength of 245 MPa (35.5 ksi) and a tensile strength of 305 MPa (44.2 ksi) — stronger than 64% of aluminum grades. Strength varies by condition: see the 4 listed tempers.

Is AC1A-T7 easy to machine?

Yes — machinability is rated very good (72/100, better than 80% of aluminum grades). Machines very well in T4/T6 with sharp carbide or PCD tooling, high speed and flood coolant; chips are short and finishes are good, but porosity can show up as surface pinholes.

Can AC1A-T7 be welded?

Not readily — weldability is rated poor (25/100). Poor fusion weldability — Al-Cu castings hot-tear readily; if repair welding is unavoidable use 2319 (Al-Cu) filler, preheat, and re-solution/re-age afterwards.

What surface finishes work on AC1A-T7?

Painting or chromate/anodize-plus-seal is normally required for corrosion protection; hard anodize is feasible but films are dark and uneven due to the copper, and polished surfaces are limited by microporosity.

Can AC1A-T7 be formed, bent or molded?

Sand and permanent-mold casting only; needs strong directional solidification with generous risers, chills and controlled pouring to fight hot tearing and interdendritic shrinkage — low pressure-tightness.

What is the maximum service temperature of AC1A-T7?

AC1A-T7 is rated for continuous use to about 230°C (446 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AC1A-T6 and AC1A-F?

T6 is the default condition — standard high-strength condition for structural castings; pick it when maximum tensile/yield strength and hardness are required and ductility can be traded away. F: lowest cost condition for non-critical parts or blanks that will be heat treated later; strength is modest and the structure is cored. Yield strength is 250 MPa in T6 versus 95 MPa in F.

Sources

  1. JIS H 5202 Aluminium alloy castings — JSA (2010)
  2. GB/T 1173 (ZL201/ZL201A) — SAC (2013)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys (Aluminium casting alloys 201.0/204.0) — ASM International (1990)
  4. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  5. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.