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Aluminum 384 · temper

Aluminum 384-F

Properties of the F condition, compared with the other 384 tempers.

Standard supply condition for 384 die castings — no heat treatment; use for all normal high-volume pressure die casting.

CNC machiningBudget cost $

What is 384-F?

384-F is 384 in the F temper — standard supply condition for 384 die castings — no heat treatment; use for all normal high-volume pressure die casting. 384-F has a yield strength of 165 MPa (23.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 59% of aluminum grades. Elongation at break is 2.5% and the elastic modulus is 71 GPa (10.3 Msi). 384-F has a density of 2.82 g/cm³ (0.102 lb/in³), heavier than 89% of aluminum grades. It melts at 482°C (900 °F).

Advantages

  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades

Limitations

  • Low electrical conductivity — 23 % IACS, worse than 97% of aluminum grades
  • Poor heat conductor — 96 W/m·K (55.5 BTU/hr·ft·°F), worse than 95% of aluminum grades
  • Limited formability — 5/100, worse than 94% of aluminum grades
  • Hard to polish — 40/100, worse than 90% of aluminum grades
  • Limited ductility — 2.5%, worse than 83% of aluminum grades

384-F properties

Typical room-temperature values for 384-F — 12 properties are specific to this condition; the rest are grade-level values shared by every 384 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

384-F has a density of 2.82 g/cm³ (0.102 lb/in³), heavier than 89% of aluminum grades. It melts at 482°C (900 °F).

Density2.82 g/cm³0.1 lb/in³
Melting Point (Solidus)482°C900 °F
Liquidus Temperature580°C1,076 °F

Mechanical13

384-F has a yield strength of 165 MPa (23.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 59% of aluminum grades. Elongation at break is 2.5% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)330 MPa47.9 ksi
Yield Strength (0.2% offset)165 MPa23.9 ksi
Elongation at Break2.5%
Compressive Strength170 MPa24.7 ksi
Shear Strength200 MPa29 ksi
Fatigue Strength (Endurance Limit)140 MPa20.3 ksi
Fracture Toughness (K_IC)17 MPa·√m15.5 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell85 HB

Thermal6

384-F is rated for continuous service to 175°C (347 °F). It conducts heat at 96 W/m·K (55.5 BTU/hr·ft·°F), worse than 95% of aluminum grades. Thermal expansion is 21 µm/m·K (11.7 µin/in·°F).

Thermal Conductivity96 W/m·K55.5 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21 µm/m·K11.7 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-50°C-58 °F

Electrical3

384-F conducts electricity at 23 % IACS, worse than 97% of aluminum grades.

Electrical Conductivity23 % IACS
Electrical Resistivity7.5×10⁻⁸ Ω·m2.95 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (38/100), worse than 79% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.78 V
Corrosion ResistanceFair38/100
Chemical Resistance SummaryGood against dry gases, oils, fuels and most organic solvents; the 3–4 % Cu lowers resistance to salt spray, humid marine air and dilute acids/alkalis versus Cu-free Al-Si alloys — coat or paint for outdoor use.

Sustainability4

Producing a kilogram of 384-F takes about 205 MJ of energy and emits 12 kg of CO₂ — more than 75% of aluminum grades. Typical recycled content is 95%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content95%

Manufacturability8

384-F's machinability is good (60/100, better than 50% of aluminum grades); weldability poor (25/100); formability not recommended (5/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)130%
WeldabilityPoor25/100
Formability (cold)Not recommended5/100
CastabilityExcellent95/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair40/100
Anodizing Responsepoor — high Si and 3–4 % Cu give a dark grey, non-uniform, low-corrosion-protection film; use hard-coat only for wear or switch to chromate/paint/powder coat

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Working with 384-F

Is 384 easy to machine?

Machines freely with sharp carbide or PCD tools and flood coolant; the hard eutectic Si is abrasive, so favour PCD for high-volume drilling/milling and expect short tool life with HSS.

Can 384 be welded?

Effectively non-weldable as a die casting (entrapped gas porosity blows out and 3–4 % Cu promotes hot cracking); join by mechanical fastening, self-piercing rivets or adhesive, use TIG only for cosmetic repair.

Can 384 be formed, bent or molded?

Excellent high-pressure die casting alloy — near-eutectic fluidity fills 1–2 mm walls, low hot-tear tendency and good die life; not heat-treatable and not cold formable.

What surface finishes work on 384?

Conversion coat (chromate-free), powder coat or paint for corrosion protection; anodizing gives a dark, mottled film, and porosity can bleed during plating so impregnate or use vacuum-assist casting first.

384 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sinear-eutectic, drives fluidity10.5 – 1211.2
Cu3 – 4.53.8
Fedie casting limit; 1.0 max for permanent mold≤ 1.30.9
Mn≤ 0.50.25
Mg≤ 0.10.05
Ni≤ 0.5
ZnA384.0 limits Zn to 1.0 %≤ 31
Sn≤ 0.35
Others (each)total others per ASTM B85≤ 0.5
Albalance

384-F — frequently asked

What is 384-F used for?

384-F is typically used for engine cases and covers, transmission housings, electronic device housings and frames, thin-wall complex die castings, motor and pump housings and automotive brackets and covers. In short: high-fluidity die cast.

What is the yield strength of 384-F?

384-F has a typical yield strength of 165 MPa (23.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 59% of aluminum grades.

Is 384-F easy to machine?

Reasonably — machinability is rated good (60/100, better than 50% of aluminum grades). Machines freely with sharp carbide or PCD tools and flood coolant; the hard eutectic Si is abrasive, so favour PCD for high-volume drilling/milling and expect short tool life with HSS.

Can 384-F be welded?

Not readily — weldability is rated poor (25/100). Effectively non-weldable as a die casting (entrapped gas porosity blows out and 3–4 % Cu promotes hot cracking); join by mechanical fastening, self-piercing rivets or adhesive, use TIG only for cosmetic repair.

What surface finishes work on 384-F?

Conversion coat (chromate-free), powder coat or paint for corrosion protection; anodizing gives a dark, mottled film, and porosity can bleed during plating so impregnate or use vacuum-assist casting first.

Can 384-F be formed, bent or molded?

Excellent high-pressure die casting alloy — near-eutectic fluidity fills 1–2 mm walls, low hot-tear tendency and good die life; not heat-treatable and not cold formable.

What is the maximum service temperature of 384-F?

384-F is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 384-F?

Yes — 384-F is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM B85/B85M — Aluminum-Alloy Die CastingsASTM International (2018)
  2. Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot (Pink Sheets)The Aluminum Association (2018)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  4. NADCA Product Specification Standards for Die CastingsNorth American Die Casting Association (2018)
  5. JIS H 5302 (ADC12) / GB/T 15115 (YZAlSi11Cu3)JISC / SAC (2009)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.