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Aluminum 380 vs 384

Aluminum · grade comparison

Aluminum 380 and 384 are both aluminum grades, both cast al. Both yield at about 160 MPa — strength does not separate them. 380 is the more ductile: elongation 3% versus 2.5% for 384, and 384 is harder (85 HB vs 80 HB). 384 runs hotter in service (175°C vs 150°C continuous).

380Choose it when the part is bent, formed or impact-loaded.

384Choose it when the part sees heat.

380 vs 384: properties

380384

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

325 MPa47.1 ksi
330 MPa47.9 ksi

Yield Strength (0.2% offset)

160 MPa23.2 ksi
165 MPa23.9 ksi

Elongation at Break

3%
2.5%

Shear Strength

190 MPa27.6 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

18 MPa·√m16.4 ksi·√in
17 MPa·√m15.5 ksi·√in

Hardness, Brinell

80 HB
85 HB

Hardness, Vickers

85 HV
—

Compressive Strength

—
170 MPa24.7 ksi

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 140 MPa20.3 ksi · Charpy V-Notch Impact (RT) 3 J2.2 ft·lbf

Physical

Density and transition temperatures.

Density

2.76 g/cm³0.1 lb/in³
2.82 g/cm³0.1 lb/in³

Melting Point (Solidus)

540°C1,004 °F
482°C900 °F

Liquidus Temperature

595°C1,103 °F
580°C1,076 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

21.8 µm/m·K12.1 µin/in·°F
21 µm/m·K11.7 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
175°C347 °F

Min Service Temperature

-100°C-148 °F
-50°C-58 °F

Same in both: Thermal Conductivity 96 W/m·K55.5 BTU/hr·ft·°F · Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

24 % IACS
23 % IACS

Electrical Resistivity

7.2×10⁻⁸ Ω·m2.83 µΩ·in
7.5×10⁻⁸ Ω·m2.95 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.79 V
-0.78 V

Corrosion Resistance

40 / 100
38 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
60 / 100

Formability (cold)

—
5 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 130% · Weldability 25 / 100 · Castability 95 / 100 · Brazeability / Solderability 20 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

155 MJ/kg66,638 BTU/lb
205 MJ/kg88,134 BTU/lb

Embodied Carbon (primary production)

10.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

90%
95%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

118 kN·m/kg
117 kN·m/kg

Specific Stiffness (E / density)

25.7 MN·m/kg
25.2 MN·m/kg

Modulus of Resilience

180 kJ/m³
192 kJ/m³

Thermal Diffusivity

36.1 mm²/s
35.4 mm²/s

Thermal Shock Resistance Index

20
21

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale380384

Manufacturing and finishing

Capability380384
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

380 vs 384 — frequently asked

What is the difference between 380 and 384?

Aluminum 380 and 384 are both aluminum grades, both cast al. Both yield at about 160 MPa — strength does not separate them. 380 is the more ductile: elongation 3% versus 2.5% for 384, and 384 is harder (85 HB vs 80 HB).

Which is cheaper, 380 or 384?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 380 or 384?

380, by a small margin. Both rate good for machinability — 68/100 against 60/100 for 384.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 380 and 384 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.