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Aluminum 308.0 F-SAND

Finish state

AA 308.0 · UNS A03080 · BS LM21

Choose for larger or low-volume sand-cast parts; slower solidification gives coarser structure and 10–20% lower strength than chill casting.

Standard cost $$

Values for the F-SAND condition

Other 308.0 tempers and conditions

308.0 is listed in 2 conditions; see the grade overview at 308.0.

  • F-SAND
  • F
Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
F-SANDThis page
F
Choose for larger or low-volume sand-cast parts; slower solidification gives coarser structure and 10–20% lower strength than chill casting.105170165 HB32 % IACS
FDefault
As fabricated
Standard commercial condition: permanent-mold cast and used as-cast for general-purpose machined castings.110195270 HB33 % IACS

What is 308.0 F-SAND?

308.0 F-SAND is 308.0 supplied in the F-SAND condition — choose for larger or low-volume sand-cast parts; slower solidification gives coarser structure and 10–20% lower strength than chill casting. 308.0 F-SAND has a yield strength of 105 MPa (15.2 ksi) and a tensile strength of 170 MPa (24.7 ksi) — weaker than 84% of aluminum grades. Elongation at break is 1% and the elastic modulus is 71 GPa (10.3 Msi). 308.0 F-SAND has a density of 2.79 g/cm³ (0.101 lb/in³), heavier than 77% of aluminum grades. It melts at 521°C (970 °F). F is the default condition FabDigit quotes; F-SAND is available on request or by drawing note.

Advantages

  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades
  • Easy to machine — 72/100, better than 80% of aluminum grades

Limitations

  • Limited ductility — 1%, worse than 95% of aluminum grades
  • Low fracture toughness — 15 MPa·√m (13.7 ksi·√in), worse than 93% of aluminum grades
  • Hard to polish — 40/100, worse than 91% of aluminum grades
  • Needs corrosion protection — 35/100, worse than 85% of aluminum grades
  • Low strength — 105 MPa (15.2 ksi), worse than 84% of aluminum grades

308.0 F-SAND properties

Typical room-temperature values for 308.0 F-SAND; 22 are specific to this condition. Other listed values are 308.0 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

308.0 F-SAND has a density of 2.79 g/cm³ (0.101 lb/in³), heavier than 77% of aluminum grades. It melts at 521°C (970 °F).

Density2.79 g/cm³0.1 lb/in³
Melting Point (Solidus)521°C970 °F
Liquidus Temperature616°C1,141 °F

Mechanical13

308.0 F-SAND has a yield strength of 105 MPa (15.2 ksi) and a tensile strength of 170 MPa (24.7 ksi) — weaker than 84% of aluminum grades. Elongation at break is 1% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)170 MPa24.7 ksi
Yield Strength (0.2% offset)105 MPa15.2 ksi
Elongation at Break1%
Shear Strength130 MPa18.9 ksi
Fatigue Strength (Endurance Limit)80 MPa11.6 ksi
Fracture Toughness (K_IC)15 MPa·√m13.7 ksi·√in
Charpy V-Notch Impact (RT)2 J1.5 ft·lbf
Hardness, Brinell65 HB
Hardness, Rockwell B28 HRB

Thermal6

308.0 F-SAND is rated for continuous service to 200°C (392 °F). It conducts heat at 140 W/m·K (80.9 BTU/hr·ft·°F), worse than 52% of aluminum grades. Thermal expansion is 21.5 µm/m·K (11.9 µin/in·°F).

Thermal Conductivity140 W/m·K80.9 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.5 µm/m·K11.9 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

308.0 F-SAND conducts electricity at 32 % IACS, worse than 63% of aluminum grades.

Electrical Conductivity32 % IACS
Electrical Resistivity5.4×10⁻⁸ Ω·m2.13 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (35/100), worse than 85% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryAdequate in dry air and neutral environments; the 4–5% Cu makes it susceptible to pitting and intergranular attack in chlorides, seawater and acidic/alkaline media — protective coating or painting recommended.

Sustainability4

Producing a kilogram of 308.0 F-SAND takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 80%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content80%

Manufacturability7

308.0 F-SAND's machinability is very good (72/100, better than 80% of aluminum grades); weldability poor (30/100).

MachinabilityVery good72/100
Machinability Rating (AISI 1212 = 100 %)150%
WeldabilityPoor30/100
CastabilityExcellent85/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair40/100
Anodizing Responsepoor — high Si and Cu give dark, mottled, low-corrosion-protection films; use hard-coat only for wear, not decoration

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 308.0 F-SAND

Is 308.0 easy to machine?

Machines freely with sharp PCD or coated carbide tooling; the eutectic Si is abrasive, so use high speed, moderate feed and flood coolant for good surface finish.

Can 308.0 be welded?

Poor fusion weldability — the 4–5% Cu promotes hot cracking; repairs are usually made with 4043/4145 filler under strict preheat control or by mechanical fastening.

Can 308.0 be formed, bent or molded?

Permanent-mold (gravity chill) casting alloy with excellent fluidity and low hot-tear tendency; also castable in sand. Not a wrought alloy — no cold forming.

What surface finishes work on 308.0?

Anodizing gives dark, non-decorative films; prefer chromate/conversion coating plus paint or powder coat, or electroless nickel for wear and corrosion protection.

308.0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si5 – 65.5
Cu4 – 54.5
Fe≤ 1—
Mn≤ 0.5—
Mg≤ 0.1—
Zn≤ 1—
Ti≤ 0.25—
Others (each)each≤ 0.05—
Others (total)total≤ 0.35—
Albalance—

308.0 F-SAND — frequently asked

What is 308.0 F-SAND used for?

308.0 F-SAND is typically used for general castings, housings and brackets. In short: free-machining cast aluminum; high-fluidity permanent-mold alloy; low-cost general-purpose casting.

What is the yield strength of 308.0 F-SAND?

308.0 F-SAND has a typical yield strength of 105 MPa (15.2 ksi) and a tensile strength of 170 MPa (24.7 ksi) — weaker than 84% of aluminum grades. Strength varies by condition: see the 2 listed tempers.

Is 308.0 F-SAND easy to machine?

Yes — machinability is rated very good (72/100, better than 80% of aluminum grades). Machines freely with sharp PCD or coated carbide tooling; the eutectic Si is abrasive, so use high speed, moderate feed and flood coolant for good surface finish.

Can 308.0 F-SAND be welded?

Not readily — weldability is rated poor (30/100). Poor fusion weldability — the 4–5% Cu promotes hot cracking; repairs are usually made with 4043/4145 filler under strict preheat control or by mechanical fastening.

What surface finishes work on 308.0 F-SAND?

Anodizing gives dark, non-decorative films; prefer chromate/conversion coating plus paint or powder coat, or electroless nickel for wear and corrosion protection.

Can 308.0 F-SAND be formed, bent or molded?

Permanent-mold (gravity chill) casting alloy with excellent fluidity and low hot-tear tendency; also castable in sand. Not a wrought alloy — no cold forming.

What is the maximum service temperature of 308.0 F-SAND?

308.0 F-SAND is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 308.0-F and 308.0 F-SAND?

F is the default condition — standard commercial condition: permanent-mold cast and used as-cast for general-purpose machined castings. F-SAND: choose for larger or low-volume sand-cast parts; slower solidification gives coarser structure and 10–20% lower strength than chill casting. Yield strength is 110 MPa in F versus 105 MPa in F-SAND.

Sources

  1. Registration Record of Aluminum Association Alloy Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot (Pink Sheets) — The Aluminum Association (2018)
  2. ASTM B108 / B26 — Aluminum-Alloy Permanent Mold and Sand Castings — ASTM International (2021)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  5. BS 1490 LM21 — Aluminium and aluminium alloy ingots and castings — BSI (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.