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Aluminum 201.0-T4

Temper

AA 201.0 · UNS A02010, A92010 · also CQ51A

T4 = solution heat treated and naturally aged

Pick when maximum ductility and impact energy matter more than yield strength, or before subsequent forming/straightening.

High cost $$$$

Values for the T4 condition

Other 201.0 tempers and conditions

201.0 is listed in 6 conditions; see the grade overview at 201.0.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Only an intermediate condition before solution treatment; 201.0 is never used structurally as-cast.110190465 HB35 % IACS
T4This page
Solution heat treated and naturally aged
Pick when maximum ductility and impact energy matter more than yield strength, or before subsequent forming/straightening.2203801895 HB28 % IACS
Solution treated and under-aged for maximum toughness
Specified for impact/crash-critical aerospace and armament castings needing high energy absorption with good strength.25541517105 HB29 % IACS
Solution heat treated and artificially aged
Choose for the highest room-temperature strength and hardness where corrosion is controlled by coatings.3804508125 HB31 % IACS
Solution treated and fully overaged for maximum stability
Used when long-term dimensional stability and elevated-temperature exposure outrank peak strength.4004405125 HB34 % IACS
T7Default
Solution heat treated and overaged (stabilized)
The standard aerospace condition: near-peak strength with better dimensional stability, elevated-temperature retention and reduced SCC sensitivity.4204706130 HB32 % IACS

What is 201.0-T4?

201.0-T4 is 201.0 in the T4 temper — pick when maximum ductility and impact energy matter more than yield strength, or before subsequent forming/straightening. 201.0-T4 has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 59% of aluminum grades. Elongation at break is 18% and the elastic modulus is 71 GPa (10.3 Msi). 201.0-T4 has a density of 2.8 g/cm³ (0.101 lb/in³), heavier than 81% of aluminum grades. It melts at 571°C (1,060 °F). T7 is the default condition FabDigit quotes; T4 is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 38 MPa·√m (34.6 ksi·√in), better than 96% of aluminum grades
  • Ductile — tolerates forming and impact — 18%, better than 86% of aluminum grades

Limitations

  • Needs corrosion protection — 32/100, worse than 94% of aluminum grades
  • Limited service temperature — 100°C (212 °F), worse than 91% of aluminum grades
  • Poor heat conductor — 110 W/m·K (63.6 BTU/hr·ft·°F), worse than 88% of aluminum grades
  • Low electrical conductivity — 28 % IACS, worse than 82% of aluminum grades
  • Limited formability — 10/100, worse than 80% of aluminum grades

201.0-T4 properties

Typical room-temperature values for 201.0-T4; 15 are specific to this condition. Other listed values are 201.0 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

201.0-T4 has a density of 2.8 g/cm³ (0.101 lb/in³), heavier than 81% of aluminum grades. It melts at 571°C (1,060 °F).

Density2.8 g/cm³0.1 lb/in³
Melting Point (Solidus)571°C1,060 °F
Liquidus Temperature650°C1,202 °F

Mechanical14

201.0-T4 has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 59% of aluminum grades. Elongation at break is 18% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus71 GPa10.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)380 MPa55.1 ksi
Yield Strength (0.2% offset)220 MPa31.9 ksi
Elongation at Break18%
Compressive Strength425 MPa61.6 ksi
Shear Strength240 MPa34.8 ksi
Fatigue Strength (Endurance Limit)85 MPa12.3 ksi
Fracture Toughness (K_IC)38 MPa·√m34.6 ksi·√in
Charpy V-Notch Impact (RT)20 J14.8 ft·lbf
Hardness, Brinell95 HB
Hardness, Rockwell B55 HRB

Thermal6

201.0-T4 is rated for continuous service to 100°C (212 °F). It conducts heat at 110 W/m·K (63.6 BTU/hr·ft·°F), worse than 88% of aluminum grades. Thermal expansion is 19.3 µm/m·K (10.7 µin/in·°F).

Thermal Conductivity110 W/m·K63.6 BTU/hr·ft·°F
Specific Heat Capacity920 J/kg·K0.22 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)19.3 µm/m·K10.7 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)100°C212 °F
Min Service Temperature-196°C-321 °F

Electrical3

201.0-T4 conducts electricity at 28 % IACS, worse than 82% of aluminum grades.

Electrical Conductivity28 % IACS
Electrical Resistivity6.2×10⁻⁸ Ω·m2.44 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (32/100), worse than 94% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.69 V
Corrosion ResistancePoor32/100
Chemical Resistance SummaryCopper-rich alloy: susceptible to pitting and intergranular/stress-corrosion attack in chlorides; requires anodize, chromate/primer or paint in marine and humid service; resists dry organics and neutral fuels.

Sustainability4

Producing a kilogram of 201.0-T4 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 10%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content10%

Manufacturability8

201.0-T4's machinability is good (58/100, worse than 54% of aluminum grades); weldability poor (25/100); formability not recommended (10/100).

MachinabilityGood58/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityPoor25/100
Formability (cold)Not recommended10/100
CastabilityFair35/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsefair — high Cu gives dark, less uniform and less protective anodic films; chromic/sulfuric anodize used mainly as paint base, hard anodize not recommended for appearance

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 201.0-T4

Is 201.0 easy to machine?

Machines very well in T6/T7 with sharp carbide tooling and high speeds; gummy in T4 — use polished flutes and generous coolant.

Can 201.0 be welded?

Poor fusion weldability: severe hot-tearing risk; repair welding only with qualified 2319/206-type filler plus full re-solution and re-age.

Can 201.0 be formed, bent or molded?

Sand and permanent-mold casting only, with chills, heavy risers and directional solidification; long freezing range makes thin, unfed sections hot-tear prone.

What surface finishes work on 201.0?

Chromic/sulfuric anodize as a paint base only (Cu darkens the film); usually chromate-conversion coated and primed, or nickel/cadmium plated for corrosion protection.

201.0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cu4 – 5.24.6
Agsilver refines θ' precipitation, raises strength0.4 – 10.7
Mg0.15 – 0.550.35
Mn0.2 – 0.50.35
Tigrain refinement0.15 – 0.350.25
Siimpurity limit≤ 0.1—
Feimpurity limit; A201.0 limits to 0.10≤ 0.15—
Znimpurity limit≤ 0.1—
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

201.0-T4 — frequently asked

What is 201.0-T4 used for?

201.0-T4 is typically used for aerospace structural castings, missile/aircraft fittings and high-strength brackets. In short: strongest cast aluminum; aerospace Al-Cu-Ag casting; hot-tear sensitive, hard to weld.

What is the yield strength of 201.0-T4?

201.0-T4 has a typical yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 59% of aluminum grades. Strength varies by condition: see the 6 listed tempers.

Is 201.0-T4 easy to machine?

Reasonably — machinability is rated good (58/100, worse than 54% of aluminum grades). Machines very well in T6/T7 with sharp carbide tooling and high speeds; gummy in T4 — use polished flutes and generous coolant.

Can 201.0-T4 be welded?

Not readily — weldability is rated poor (25/100). Poor fusion weldability: severe hot-tearing risk; repair welding only with qualified 2319/206-type filler plus full re-solution and re-age.

What surface finishes work on 201.0-T4?

Chromic/sulfuric anodize as a paint base only (Cu darkens the film); usually chromate-conversion coated and primed, or nickel/cadmium plated for corrosion protection.

Can 201.0-T4 be formed, bent or molded?

Sand and permanent-mold casting only, with chills, heavy risers and directional solidification; long freezing range makes thin, unfed sections hot-tear prone.

What is the maximum service temperature of 201.0-T4?

201.0-T4 is rated for continuous use to about 100°C (212 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 201.0-T7 and 201.0-F?

T7 is the default condition — the standard aerospace condition: near-peak strength with better dimensional stability, elevated-temperature retention and reduced SCC sensitivity. F: only an intermediate condition before solution treatment; 201.0 is never used structurally as-cast. Yield strength is 420 MPa in T7 versus 110 MPa in F.

Sources

  1. ASTM B26/B26M — Aluminum-Alloy Sand Castings — ASTM International (2018)
  2. ASTM B108/B108M — Aluminum-Alloy Permanent Mold Castings — ASTM International (2019)
  3. Registration Record of Aluminum Association Alloy Designations (Pink Sheets, cast alloys) — The Aluminum Association (2018)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  6. AMS 4229 / AMS 4228 — Aluminum Alloy Castings 201.0/A201.0 — SAE International (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.