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Aluminum EN AC-46300-T5

Temper

EN AC-46300

T5 = cooled from hot working and artificially aged

Cheap ageing-only treatment that raises yield strength and stabilises dimensions without distortion risk of solutionising.

Standard cost $$

Values for the T5 condition

Other EN AC-46300 tempers and conditions

EN AC-46300 is listed in 7 conditions; see the grade overview at EN AC-46300.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
F
Sand-cast as-cast condition; coarser structure than gravity die so strength is roughly 25 % lower.110190180 HB27 % IACS
FDefault
As fabricated
Standard low-cost condition for gravity die castings where moderate strength is enough and no heat treatment budget exists.135250185 HB27 % IACS
F
HPDC condition with fine chill structure — highest as-cast strength but porosity prevents solution heat treatment.1602701.590 HB26 % IACS
T5This page
Cooled from hot working and artificially aged
Cheap ageing-only treatment that raises yield strength and stabilises dimensions without distortion risk of solutionising.200270195 HB29 % IACS
T6
Heat-treated sand castings — strength well above as-cast but below gravity-die T6 because of coarser eutectic.2052450.7100 HB25 % IACS
Solution heat treated and overaged (stabilized)
Overaged for dimensional stability and slightly better ductility/conductivity in parts running warm (e.g. gearbox and pump housings).2302851.595 HB31 % IACS
Solution heat treated and artificially aged
Peak-strength condition for gravity die castings — pick it when static strength and hardness matter more than ductility.2853300.7110 HB24 % IACS

What is EN AC-46300-T5?

EN AC-46300-T5 is EN AC-46300 in the T5 temper — cheap ageing-only treatment that raises yield strength and stabilises dimensions without distortion risk of solutionising. EN AC-46300-T5 has a yield strength of 200 MPa (29 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 53% of aluminum grades. Elongation at break is 1% and the elastic modulus is 75 GPa (10.9 Msi). EN AC-46300-T5 has a density of 2.75 g/cm³ (0.0994 lb/in³), heavier than 67% of aluminum grades. It melts at 520°C (968 °F). F is the default condition FabDigit quotes; T5 is available on request or by drawing note.

Advantages

  • Low embodied carbon — 9.5 kg CO₂/kg, better than 97% of aluminum grades
  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades

Limitations

  • Limited formability — 4/100, worse than 99% of aluminum grades
  • Low fracture toughness — 14 MPa·√m (12.7 ksi·√in), worse than 97% of aluminum grades
  • Limited ductility — 1%, worse than 95% of aluminum grades
  • Low electrical conductivity — 29 % IACS, worse than 78% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

EN AC-46300-T5 properties

Typical room-temperature values for EN AC-46300-T5; 21 are specific to this condition. Other listed values are EN AC-46300 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

EN AC-46300-T5 has a density of 2.75 g/cm³ (0.0994 lb/in³), heavier than 67% of aluminum grades. It melts at 520°C (968 °F).

Density2.75 g/cm³0.1 lb/in³
Melting Point (Solidus)520°C968 °F
Liquidus Temperature615°C1,139 °F

Mechanical14

EN AC-46300-T5 has a yield strength of 200 MPa (29 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 53% of aluminum grades. Elongation at break is 1% and the elastic modulus is 75 GPa (10.9 Msi).

Elastic (Young's) Modulus75 GPa10.9 Msi
Shear Modulus28 GPa4.1 Msi
Bulk Modulus74 GPa10.7 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)270 MPa39.2 ksi
Yield Strength (0.2% offset)200 MPa29 ksi
Elongation at Break1%
Compressive Strength210 MPa30.5 ksi
Shear Strength190 MPa27.6 ksi
Fatigue Strength (Endurance Limit)80 MPa11.6 ksi
Fracture Toughness (K_IC)14 MPa·√m12.7 ksi·√in
Charpy V-Notch Impact (RT)3 J1.8 ft·lbf
Hardness, Brinell95 HB
Hardness, Vickers100 HV

Thermal6

EN AC-46300-T5 is rated for continuous service to 175°C (347 °F). It conducts heat at 125 W/m·K (72.2 BTU/hr·ft·°F), worse than 72% of aluminum grades. Thermal expansion is 21.5 µm/m·K (11.9 µin/in·°F).

Thermal Conductivity125 W/m·K72.2 BTU/hr·ft·°F
Specific Heat Capacity880 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.5 µm/m·K11.9 µin/in·°F
Latent Heat of Fusion490 J/g211 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-50°C-58 °F

Electrical3

EN AC-46300-T5 conducts electricity at 29 % IACS, worse than 78% of aluminum grades.

Electrical Conductivity29 % IACS
Electrical Resistivity5.95×10⁻⁸ Ω·m2.34 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (40/100), worse than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceFair40/100
Chemical Resistance SummaryGood in dry air and neutral organics; poor in chloride-bearing water, acids and strong alkalis — the 3–4 % Cu creates cathodic Al2Cu particles that drive pitting and intergranular attack, so painted or chromate/anodic protection is normal for outdoor use.

Sustainability4

Producing a kilogram of EN AC-46300-T5 takes about 150 MJ of energy and emits 9.5 kg of CO₂ — less than 97% of aluminum grades. Typical recycled content is 80%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)9.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content80%

Manufacturability8

EN AC-46300-T5's machinability is very good (70/100, better than 72% of aluminum grades); weldability poor (28/100); formability not recommended (4/100).

MachinabilityVery good70/100
Machinability Rating (AISI 1212 = 100 %)75%
WeldabilityPoor28/100
Formability (cold)Not recommended4/100
CastabilityExcellent85/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair45/100
Anodizing Responsepoor — high Si plus 3–4 % Cu give a dark, mottled and less protective film; only hard/technical anodizing is practical, decorative anodizing is not recommended

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with EN AC-46300-T5

Is EN AC-46300 easy to machine?

Machines freely with sharp positive-rake PCD or polished carbide tools; the 7 % Si plus Cu-rich phases abrade HSS quickly, so use PCD for high-volume work and flood coolant to avoid built-up edge.

Can EN AC-46300 be welded?

Poor fusion weldability — 3–4 % Cu makes the alloy hot-crack sensitive; repair welding with 4047/4145 filler and preheat only, and re-age afterwards if strength matters.

Can EN AC-46300 be formed, bent or molded?

Excellent gravity-die and sand castability with good fluidity and feeding; keep Fe below ~0.8 % and use Sr/Na modification plus Ti-B refinement, and avoid solution treatment on gas-porous HPDC parts (blistering).

What surface finishes work on EN AC-46300?

Best finished by painting, powder coat or chromate/trivalent conversion; decorative anodizing gives dark grey mottled films, hard anodizing is possible but thin and non-uniform over Si particles.

EN AC-46300 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si6 – 87
Cu3 – 43.5
Mg0.3 – 0.60.45
Mn0.15 – 0.650.35
Feup to 1.0 % for high-pressure die castings≤ 0.80.5
Zn≤ 0.65—
Ni≤ 0.35—
Tigrain refiner≤ 0.250.12
Pb≤ 0.25—
Sn≤ 0.15—
Others (each)total 0.35 % max≤ 0.05—
Albalance—

EN AC-46300-T5 — frequently asked

What is EN AC-46300-T5 used for?

EN AC-46300-T5 is typically used for structural brackets, gearbox housings and engine components. In short: strongest heat-treatable Al-Si-Cu; structural gravity-die alloy; low ductility, 1 % elongation.

What is the yield strength of EN AC-46300-T5?

EN AC-46300-T5 has a typical yield strength of 200 MPa (29 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 53% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is EN AC-46300-T5 easy to machine?

Yes — machinability is rated very good (70/100, better than 72% of aluminum grades). Machines freely with sharp positive-rake PCD or polished carbide tools; the 7 % Si plus Cu-rich phases abrade HSS quickly, so use PCD for high-volume work and flood coolant to avoid built-up edge.

Can EN AC-46300-T5 be welded?

Not readily — weldability is rated poor (28/100). Poor fusion weldability — 3–4 % Cu makes the alloy hot-crack sensitive; repair welding with 4047/4145 filler and preheat only, and re-age afterwards if strength matters.

What surface finishes work on EN AC-46300-T5?

Best finished by painting, powder coat or chromate/trivalent conversion; decorative anodizing gives dark grey mottled films, hard anodizing is possible but thin and non-uniform over Si particles.

Can EN AC-46300-T5 be formed, bent or molded?

Excellent gravity-die and sand castability with good fluidity and feeding; keep Fe below ~0.8 % and use Sr/Na modification plus Ti-B refinement, and avoid solution treatment on gas-porous HPDC parts (blistering).

What is the maximum service temperature of EN AC-46300-T5?

EN AC-46300-T5 is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between EN AC-46300-F and EN AC-46300-T6?

F is the default condition — standard low-cost condition for gravity die castings where moderate strength is enough and no heat treatment budget exists. T6: peak-strength condition for gravity die castings — pick it when static strength and hardness matter more than ductility. Yield strength is 135 MPa in F versus 285 MPa in T6.

Sources

  1. EN 1706 — Aluminium and aluminium alloys: Castings — Chemical composition and mechanical properties — CEN (2020)
  2. GB/T 1173 (ZL107 comparison) — SAC (2013)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. ASM Handbook Vol. 15 — Casting — ASM International (2008)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  6. European foundry alloy datasheets for EN AC-46300 (AlSi7Cu3Mg) — various producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.