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Aluminum EN AC-45300-T6

Temper · default condition

EN AC-45300 · ASTM 355.0 · JIS AC4D · GB ZL105

T6 = solution heat treated and artificially aged

Standard high-strength condition for structural and pressure-tight castings; accept low elongation.

Standard cost $$

Values for the T6 condition

Other EN AC-45300 tempers and conditions

EN AC-45300 is listed in 5 conditions; see the grade overview at EN AC-45300.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Cheapest condition for low-stress parts or castings that will be heat treated later.90160260 HB42 % IACS
Solution heat treated and naturally aged
Choose when impact/ductility and shock resistance matter more than yield strength.105200475 HB35 % IACS
Solution heat treated and under-aged
Use when T6 strength is nearly needed but a few percent elongation is required.165225382 HB38 % IACS
Solution heat treated and overaged (stabilized)
Pick for dimensional stability and best resistance to elevated-temperature softening (e.g. heads, housings running hot).1652102.580 HB42 % IACS
T6DefaultThis page
Solution heat treated and artificially aged
Standard high-strength condition for structural and pressure-tight castings; accept low elongation.2002551.595 HB39 % IACS

What is EN AC-45300-T6?

EN AC-45300-T6 is EN AC-45300 in the T6 temper — standard high-strength condition for structural and pressure-tight castings; accept low elongation. EN AC-45300-T6 has a yield strength of 200 MPa (29 ksi) and a tensile strength of 255 MPa (37 ksi) — stronger than 53% of aluminum grades. Elongation at break is 1.5% and the elastic modulus is 71 GPa (10.3 Msi). EN AC-45300-T6 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 550°C (1,022 °F).

Advantages

  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades

Limitations

  • Limited ductility — 1.5%, worse than 91% of aluminum grades
  • Limited formability — 8/100, worse than 88% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

EN AC-45300-T6 properties

Typical room-temperature values for EN AC-45300-T6; 37 are specific to this condition. Other listed values are EN AC-45300 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

EN AC-45300-T6 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 550°C (1,022 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)550°C1,022 °F
Liquidus Temperature620°C1,148 °F

Mechanical13

EN AC-45300-T6 has a yield strength of 200 MPa (29 ksi) and a tensile strength of 255 MPa (37 ksi) — stronger than 53% of aluminum grades. Elongation at break is 1.5% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)255 MPa37 ksi
Yield Strength (0.2% offset)200 MPa29 ksi
Elongation at Break1.5%
Compressive Strength210 MPa30.5 ksi
Shear Strength195 MPa28.3 ksi
Fatigue Strength (Endurance Limit)75 MPa10.9 ksi
Fracture Toughness (K_IC)18 MPa·√m16.4 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell95 HB

Thermal6

EN AC-45300-T6 is rated for continuous service to 175°C (347 °F). It conducts heat at 150 W/m·K (86.7 BTU/hr·ft·°F), better than 58% of aluminum grades. Thermal expansion is 22 µm/m·K (12.2 µin/in·°F).

Thermal Conductivity150 W/m·K86.7 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22 µm/m·K12.2 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-196°C-321 °F

Electrical3

EN AC-45300-T6 conducts electricity at 39 % IACS, better than 65% of aluminum grades.

Electrical Conductivity39 % IACS
Electrical Resistivity4.4×10⁻⁸ Ω·m1.73 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (52/100), worse than 55% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.78 V
Corrosion ResistanceFair52/100
Chemical Resistance SummaryGood in dry atmospheres, oils, fuels and neutral water; the 1–1.5 % Cu makes it noticeably less resistant to chlorides and marine exposure than AlSi7Mg (EN AC-42000), and it is attacked by strong acids and alkalis. Coating or chromate/anodic protection recommended outdoors.

Sustainability4

Producing a kilogram of EN AC-45300-T6 takes about 195 MJ of energy and emits 12 kg of CO₂ — less than 86% of aluminum grades. Typical recycled content is 45%.

Embodied Energy (primary production)195 MJ/kg83,835 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content45%

Manufacturability8

EN AC-45300-T6's machinability is very good (70/100, better than 72% of aluminum grades); weldability good (55/100); formability not recommended (8/100).

MachinabilityVery good70/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityGood55/100
Formability (cold)Not recommended8/100
CastabilityVery good80/100
Brazeability / SolderabilityPoor30/100
PolishabilityFair45/100
Anodizing Responsefair — decorative anodizing gives a dark grey, mottled film because of the eutectic Si and Cu; hard anodizing works but coating quality is below wrought 6000 series.

Common Calculations5

Specific Strength (UTS / density)calculated94 kN·m/kg
Specific Stiffness (E / density)calculated26.2 MN·m/kg
Modulus of Resiliencecalculated282 kJ/m³
Thermal Diffusivitycalculated57.5 mm²/s
Thermal Shock Resistance Indexcalculated24

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with EN AC-45300-T6

Is EN AC-45300 easy to machine?

Machines freely with sharp PCD or polished carbide tooling and high speeds; eutectic Si is abrasive, so expect faster edge wear than 6061 and use flood coolant to avoid built-up edge.

Can EN AC-45300 be welded?

TIG/MIG repair welding is possible with 4043 or 4145 filler, but the 1–1.5 % Cu gives hot-cracking sensitivity and post-weld solution + age is needed to restore T6 properties.

Can EN AC-45300 be formed, bent or molded?

Sand and gravity (permanent-mould) casting alloy with good fluidity and pressure tightness; feed well and control Fe to keep ductility — it is not a cold-formable alloy.

What surface finishes work on EN AC-45300?

Takes chemical conversion coating, primer/paint and hard anodize well; decorative anodizing is mottled dark grey, and impregnation is sometimes used for pressure-tight parts.

EN AC-45300 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si4.5 – 5.55
Cu1 – 1.51.25
Mg0.35 – 0.650.5
Fe≤0.35 for sand/gravity castings of high quality; higher limit for die/secondary metal≤ 0.55—
Mn≤ 0.55—
Zn≤ 0.15—
Tigrain refiner≤ 0.250.12
Ni≤ 0.1—
Pb≤ 0.05—
Sn≤ 0.05—
others (each / total)each ≤0.05, total ≤0.15≤ 0.15—
Albalance—

EN AC-45300-T6 — frequently asked

What is EN AC-45300-T6 used for?

EN AC-45300-T6 is typically used for cylinder heads, pump housings, aerospace fittings and structural brackets. In short: pressure-tight structural casting; best weldability of Cu-bearing Al-Si; heat-treatable to T6/T7.

What is the yield strength of EN AC-45300-T6?

EN AC-45300-T6 has a typical yield strength of 200 MPa (29 ksi) and a tensile strength of 255 MPa (37 ksi) — stronger than 53% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is EN AC-45300-T6 easy to machine?

Yes — machinability is rated very good (70/100, better than 72% of aluminum grades). Machines freely with sharp PCD or polished carbide tooling and high speeds; eutectic Si is abrasive, so expect faster edge wear than 6061 and use flood coolant to avoid built-up edge.

Can EN AC-45300-T6 be welded?

Yes — weldability is rated good (55/100). TIG/MIG repair welding is possible with 4043 or 4145 filler, but the 1–1.5 % Cu gives hot-cracking sensitivity and post-weld solution + age is needed to restore T6 properties.

What surface finishes work on EN AC-45300-T6?

Takes chemical conversion coating, primer/paint and hard anodize well; decorative anodizing is mottled dark grey, and impregnation is sometimes used for pressure-tight parts.

Can EN AC-45300-T6 be formed, bent or molded?

Sand and gravity (permanent-mould) casting alloy with good fluidity and pressure tightness; feed well and control Fe to keep ductility — it is not a cold-formable alloy.

What is the maximum service temperature of EN AC-45300-T6?

EN AC-45300-T6 is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between EN AC-45300-T6 and EN AC-45300-F?

T6 is the default condition — standard high-strength condition for structural and pressure-tight castings; accept low elongation. F: cheapest condition for low-stress parts or castings that will be heat treated later. Yield strength is 200 MPa in T6 versus 90 MPa in F.

Sources

  1. EN 1706 — Aluminium and aluminium alloys: castings, chemical composition and mechanical properties — CEN (2020)
  2. GB/T 1173 — (ZL105) — SAC (2013)
  3. ASM Handbook Vol. 2 — Properties of Aluminum Alloys (355.0) — ASM International (1990)
  4. Aluminum Association Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot — The Aluminum Association (2019)
  5. ASM Handbook Vol. 15 — Casting — ASM International (2008)
  6. / SMM price quotations (2025)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.